手动截止阀开关驱动螺纹咬死故障分析及结构优化.pdfVIP

2025年第4期阀门399-

文章编号：1002-5855(2025)04-0399-05

手动截止阀开关驱动螺纹咬死故障分析及结构优化

李策策，张宇，刘奎芹*

（北京航天试验技术研究所，北京100074）

摘要针对大口径(DN≥25mm)高压力（PN≥12MPa)某型号手动截止阀在使用过程中出现

开关驱动螺纹咬死的故障进行了深入分析。通过故障定位和原因分析，发现故障的根本原因是阀

杆U形槽的设计不合理，使得阀杆与阀瓣组件之间因滑动摩擦而产生的金属碎屑进入驱动螺纹，

导致螺纹咬死。基于上述分析，本文提出了优化方案，包括调整U形槽位置、采用耐磨材料、安装

轴承以及选用梯形螺纹等措施，以增强阀门的可靠性和使用寿命。通过优化设计，有效避免了螺纹

咬死故障，为类似阀门的设计和改进提供了参考。

关键词手动截止阀；螺纹咬死；故障分析；结构优化

中图分类号：TH134文献标志码：A

AnalysisandStructuralOptimizationofThreadJammingFaultin

ManualShut-offValveSwitch

LICe-ce,ZHANGYu,LIUKui-qin

(BeijingInstituteofAerospaceTestingTechnology,Beijing100074,China)

Abstract:Inviewofthelargediameter(DN≥25mm)highpressure(PN≥12MPa)acertaintypeof

manualcut-offvalveintheprocessofusingtheswitchdrivethreadbitefaultin-depthanalysis.

Throughfaultlocationandcauseanalysis,itisfoundthattherootcauseofthefaultistheunreasonable

designoftheU-shapedgrooveofthevalvestem,whichmakesthemetaldebrisgeneratedbytheslid-

ingfrictionbetweenthevalvestemandthevalvediscassemblyenterthedrivethread,resultingin

threadbite.Basedontheaboveanalysis,thispaperproposesanoptimizationscheme,includingadjusting

thepositionoftheU-shapedgroove,usingwear-resistantmaterials,installingbearings,andselecting

trapezoidalthreadstoenhancethereliabilityandservicelifeofthevalve.Byoptimizingthedesign,the

threadbitefailureiseffectivelyavoided,whichprovidesareferenceforthedesignandimprovementof

similarvalves.

Keywords:manualshut-offvalves;threadjamming;faultanalysis;structuraloptimization

1概述