深冷处理对轨道车辆用耐候钢镀层板点焊电极帽寿命的影响.pdfVIP

《热加工工艺》2022年8月第51卷第15期

深冷处理对轨道车辆用耐候钢镀层板点焊

电极帽寿命的影响

倪凯，陈春焕，潘金芝

(大连交通大学材料科学与工程学院，辽宁大连116028)

摘要：针对轨道车辆用耐候钢镀层板点焊电极帽寿命低的问题，分别使用深冷处理前后的CuCrZr电极帽进行寿

命试验，观测电极帽端面直径变化及接头质量，对失效电极帽形貌、微观组织和硬度分布进行分析。结果表明：耐候钢镀

层板点焊CuCrZr电极帽的最主要失效形式为由塑性变形引起的端面尺寸增大，深冷处理使CuCrZr电极帽寿命由原

来的90焊点提升至180焊点。寿命提高的原因在于深冷处理提高了CuCrZr的导电性能和导热性能，使电极帽产热减

少，散热快，降低电极帽与工件镀层接触面的过热程度，从而减缓粘损和塑性变形速度。

关键词：电阻点焊；耐候钢；电极帽寿命；深冷处理

D0I:10.14158/j.cnki,1001-3814

中图分类号：TG438.2文献标识码：A

InfluenceofDeepCryogenicTreatmentonLifeofElectrodeCapduringSpot

WeldingofAtmosphereCorrosionResistantSteelCoatedPlatesforRailVehicles

NIKai,CHENChunhuan,PANJinzhi

(SchoolofMaterialsScienceandEngineering,DalianJiaotongUniversity,Dalian116028,China)

Abstract:Aimingattheproblemoflowlifeofelectrodecapduringspotweldingofatmospherecorrosionresistantsteel

coatedplatesforrailwayvehicle,theCuCrZrelectrodecapswithdeepcryogenictreatment(DCT)andnon-DCTwereusedfor

lifetest.Thediameterchangeofelectrodecapendfaceandjointqualitywereobserved,themorphology,microstructureand

hardnessdistributionofthefailedelectrodecapwereanalyzed.Theresultsindicatethatduringspotweldingofatmosphere

corrosionresistantsteelcoatedplate,themainfailuremodeoftheCuCrZrelectrodecapistherapidincreaseofsectionsize

causedbyplasticdeformation,thelifeofCuCrZrelectrodecapisincreasedfrom90to180pointsbyDCT.Thereasonforlife

improvementisthatDCTimprovestheconductiveandthermalpropertiesofCuCrZr,reducestheheatproductionofthe

electrodecap,dssipatesheatquickly,reducestheoverheatingdegreeofthecontactsurfacebetweentheelectrodecapandthe