F22阀体锻件超声探伤不合格原因的分析.pdfVIP

HotWorkingTechnology2021,Vol.50,No.19

F22阀体锻件超声探伤不合格原因的分析

黄鑫，吴君三，马苏，卞继杨

(张家港中环海陆高端装备股份有限公，江苏张家港215600)

摘要：采用5.5t锭型锻造的F22钢锭阀体锻件超声波探伤合格率较低：本文通过无损检验、金相分析、扫描电

镜分析、能谱分析等检测手段对超声波探伤不合格试样进行了研究:结果表明：引起阀体锻件超声波探伤不合格的

原因是锻件内部中心区域珠光体带中存在微裂纹。微裂纹产生的原因：一方面是钢锭中心毎、铝合金元素偏析引起

的组织应力及锻件锻后冷速较快引起的热应力；另一方面是锯切后的钢锭心部存在的裂纹在加热过程中氧化导致锻

件一端心部未锻合。

关键词：阀体锻件;探伤；微裂纹；偏析；氧化

DOI:10.14158/j.cnki.1001-3814.

中图分类号-TG316」T2；TG142.4文献标识码：A文章编号:1001-3814(2021)19-0156-03

AnalysisonCausesofNon-conformanceofUltrasonicFlawDetection

forF22ValveBodyForgings

HUANGXin,WUJunsan,MASu,BIANJiyang

(ZhangjiagangZhonghuanHailuHigh-endEquipmentCo.,Ltd.,Zhangjiagang215600,China)

Abstract:ThequalifiedrateofultrasoniflawdetectionofF22ingotvalvebodyforgingsforgedwith5.5tingotis

low.Non-conformingultrasonispecimenswerestudiedbymeansofnondestructiveexamination,metallographianalysis,

scanningelectronmicroscopeandenergyspectrumanalysis.Theresultsshowthatthereasonfortheunqualifiedultrasoni

flawdetectionofvalvebodyforgingsistheexistenceofmicrocracksinthepearlitebeltinthecentralareaoftheforgings.

Thecausesofmicrocracksareasfollows:ontheonehand,themicrostructurestresscausedbythesegregationofMnand

Moalloyelementsinthecenteroftheingotandthethermalstresscausedbytherapidcoolingrateoftheforgingsafter

forging;ontheotherhand,theoxidationofthecracksinthecoreofthesawedingotleadstotheunforgingofoneendof

theforgings.

Keywords:valvebodyforging;flawdetection;micro-crack;segregation;oxidization

加氢阀是用于介质中含有工业氢的易燃、易爆1试验材料及方法

场合的