ZL210A铝合金动力电池包的精密铸造研究.pdfVIP

HotWorkingTechnology2

2023,Vol.52,No.7

ZL210A铝合金动力电池包的精密铸造研究

邱小云，王冀恒2

(1.南京科技职业学院智能制造学院，江苏南京210048;2.江苏科技大学材料科学与工程学院，江苏镇江212000

摘要：设计了电动汽车ZL210A铝合金动力电池包结构及浇注系统，基于ProCAST软件建立铝合金动力电池包

精密铸造仿真模型，对动力电池包精密铸造的凝固、缩孔缩松特性进行研究和分析，并运用试验进行了验证。结果表明：

设计的铝合金动力电池包铸件浇注系统简单，且能准确控制合金液流动、充型时间、凝固温度；铝合金动力电池包铸件

整个凝固过程中基本呈现对称分布，电池包精密铸造模拟的缩孔缩松率总和为3.68%。试验铸件缩孔缩松率总和平均

值为3.72%，与仿真3.68%基本一致，验证了仿真结果的准确性。

关键词：电动汽车；动力电池包；铝合金精密铸造

D0I:10.14158/ki.1001-3814

中图分类号：TG249.5；TG292文献标识码：A文章编号：1001-3814(2023)07-0070-03

ResearchonPrecisionCastingofZL210AAluminuyPack

mAlloyPowerBattery

QIUXiaoyun,WANGJiheng?

(1.SchoolofIntelligentManufacturing,NanjingPolytechnicInstitute,Nanjing210048,China;2.SchoolofMaterialsScience

andEngineering,JiangsuUniversityofScienceandTechnology,Zhenjiang212000,China)

Abstract:ThestructureandpouringsystemoftheelectricvehicleZL210Aaluminumalloypowerbatterypackwere

designed.BasedonProCASTsoftware,asimulationmodelofprecisioncastingofaluminumalloypowerbatterypackwas

established,andthesolidification,shrinkageandporositycharacteristicsofprecisioncastingofpowerbatterypackwere

studiedandanalyzed,andverifiedbyexperiments.Theresultsshowthatthedesignedgatingsystemofaluminumalloypower

batterypackissimple,anditiscanaccuratelycontroltheflowofalloyliquid,fillingtimeandsolidificationtemperature;the

aluminumalloypowerbatterypackcastingsbasicallyshowasymmetricaldistributionthroughoutthesolidificationprocess,

andthesumofthesimulatedshrinkageporosityandporosityofthebatterypack