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HotWorkingTechnology2022,Vol.51,No.3

组合焊修复断裂齿轮轴

赵巧良S甘伟\胡红钱\赵洪昊2,范里洪\陈炜\宋惠国3

(1.浙江工业职业技术学院，浙江绍兴312000;2.绍兴市柯桥区职业教育中心，浙江绍兴312060;3.浙江漓铁集团

公司，浙江绍兴312000)

摘要：针对37SiMn2MoV钢齿轮轴断裂的焊接修复问题，采用小尺寸轴头插入轴身的过盈配合，及轴头与轴身

的U型坡口锁底对接焊条电弧焊的组合焊修复工艺。分析了37SiMn2MoV钢的焊接难度。通过正确选择焊条类型和接头

形式，合理布置过渡层、填充层及盖面层，严控预热、后热及层间温度，实施小线能量施焊，取得了不错的焊接修复效果。

关键词：低合金高强钢；齿轮轴；修复；焊条电弧焊

DOI:10.14158/j.cnki.1001-3814.

中图分类号：TG444+.1;TG457.2文献标识码：A文章编号：1001-3814(2022)03-0134-03

BrokenGearShaftRepairingbyCombinedWelding

ZHAOQiaoliang1,GANWei1,HUHongqian1,ZHAOHonghao2,

FANLihong1,CHENWei1,SONGHuiguo3

(1.ZhejiangIndustryPolytechnicCollege,Shaoxing312000,China;2.ShaoxingKeqiaoVocationalEducationCenter,

Shaoxing312060,China;3.ZhejiangLiTieGroup,Shaoxing312000,China)

AbstractFortheweldingrepairofbroken37SiMn2MoVsteelgearshaft,thecombinedweldingrepairtechnologyof：

smallsizeshaftheadinsertedintoshaftbodywithinterferencefittingandUgrooveshieldedmetalarcweldingofshafthead

andshaftbodywasused.Theweldingdifficultyof37SiMn2MoVsteelwasanalyzed,bycorrectlyselectingthetypeof

weldingrodandjointform,arrangingthetransitionlayer,fillinglayerandcoverlayerreasonably,strictlycontrollingthe

preheating,post-heatingandinterlayertemperatures,andcarryingoutthesmalllineenergywelding,goodweldingrepair

effecthasbeenobtained.

Keywordshig