某款发动机贴合试验活塞裙部开裂问题解析.pdfVIP

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某款发动机贴合试验活塞裙部开裂问题解析

乔彦超，栾永东，张亚林，白小婷

（宁波吉利罗佑发动机零部件有限公司，浙江宁波315336）

摘要：

某款发动机活塞贴合试验完成后，拆机时发现第3缸活塞主推力侧裙部出现裂纹，裂纹分布在止口到大点位置。经

分析，原因为活塞内腔为非对称结构，加工外圆面时活塞反放，活塞头部压紧工装下压时，内腔支撑块与活塞干涉，产生挤

压缺陷，导致局部应力集中，在发动机运转中出现裂纹。通过对活塞加工进行防错，解决了因挤压缺陷而产生裂纹的问题。

关键词：

发动机；活塞；裂纹

中图分类号:U464.133文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园22）09原园154原园3

AnalysisonCrackingofPistonSkirtinFittingTestofanEngine

QIAOYanchao,LUANYongdong,ZHANGYalin,BAIXiaoting

(NingboGeelyRoyalEngineComponentsCo.,Ltd.,Ningbo315336,China)

Abstract:Afterthepistonfittingtestofacertainengineiscompleted,whentheengineisdisassembled,itisfoundthat

therearecracksontheskirtofthemainthrustsideofthethirdcylinderpiston,andthecracksaredistributedfromthelip

tothelargepoint.Theanalysisshowsthatthereasonisthattheinnercavityofthepistonisofasymmetricstructure.When

theoutercircularsurfaceisprocessed,thepistonisreversed.Whenthepistonheadispresseddownbythetool,theinner

cavitysupportblockinterfereswiththepiston.Asaresult,extrusiondefectsoccur,resultinginlocalizedstress

concentrationsandcracksduringengineoperation.Theproblemofcracksduetoextrusiondefectsissolvedbyadopting

errorproofingforpistonmachining.

Keywords:engine;piston;crack

园引言进行分析，发现白色印记从裙部内侧贯穿外侧，初步确定