基于精益六西格玛方法论降低工艺文件差错率.pdfVIP

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基于精益六西格玛方法论降低工艺文件差错率

郭光强，程小刚，严欢，张强强，张涛

（东方电气集团东方锅炉股份有限公司，四川自贡643000）

摘要：

应用精益六西格玛方法论和工具，按照DMAIC五个阶段对某类产品的工艺文件差错情况进行了系统、科学的分

析，重点关注数据不一致的主要差错项。通过将不同软件系统中独立编制、存储的各类工艺相关数据集成在CAPP中完成，

消除不同文件类型间的数据孤岛，打破跨部门、跨专业的壁垒；再利用信息技术，将原卡片式的工艺文件构建为结构化数

据，实现数据协同共建、共享，相同数据直接调用，消除数据重复录入差错。改善后不同文件数据不一致的差错率DPU=0，

目标达成率为134%，工艺相关文件编制效率平均提高约45%。

关键词：

精益六西格玛；DMAIC；差错率；信息技术；结构化数据

中图分类号:F273文献标志码:粤文章编号：员园园圆原圆（2020）12原园119原园6

ReducingtheErrorRateofProcessDocumentsBasedonLeanSixSigma

GUOGuangqiang,CHENGXiaogang,YANHuan,ZHANGQiangqiang,ZHANGTao

（DongfangBoilerCo.,Ltd.,DongfangElectricCoporation,Zigong643000,China）

Abstract:BasedontheLeanSixSigmamethodologyandtools,asystematicaandscientificaanalysisfocusingonthe

mainerroritemswithinconsistentda