基于图像处理的波纹补偿器故障监测系统.docxVIP

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圆园22年第7期网址：电邮：hrbengineer@163.com

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网址：电邮：hrbengineer@163.com圆园22年第7期

基于图像处理的波纹补偿器故障监测系统

李宝志1，倪洪启1，何崇玉1，方敬惟1，孟宪春2

（1.沈阳化工大学机械与动力工程学院，沈阳110142；2.秦皇岛北方管业有限公司河北省波纹膨胀节与金属软管技术创新中心，河北秦皇岛066004）

摘要：为准确地监测工业管道中波纹补偿器的故障情况，改善传统人工监测方式的弊端，设计了一种基于图像处理的波纹补偿器故障监测系统。该系统利用温度传感器、压力传感器、工业CCD相机对其相关信号进行采集，通过MATLAB平台对所获得图像信息进行处理，实时计算出此刻波纹补偿器整体轴向尺寸以及相邻波纹间的轴向尺寸，然后将所测得的温度、压力以及各轴向尺寸数据存储并在用户界面显示。实验结果表明，所设计的故障监测系统能够最大程度地实现对波纹补偿器的安全监测，对于保证波纹补偿器平稳工作、维护生产全具有重要意义。

关键词：波纹补偿器；图像处理；单片机；故障监测；轴向尺寸

中图分类号:TP277 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园22）07原园066原园5

FaultMonitoringSystemofRippleCompensatorBasedonImageProcessing

LIBaozhi1,NIHongqi1,HEChongyu1,FANGJingwei1,MENGXianchun2

(1.SchoolofMechanicalandPowerEngineering,ShenyangUniversityofChemicalTechnology,Shenyang110142,China;

2.HebeiProvinceCorrugatedExpansionJointandMetalHoseTechnologyInnovationCenter,QinhuangdaoNorthPipeIndustryCo.,Ltd.,Qinhuangdao066004,China)

Abstract:Inordertoac