集装箱起重机焊接接头缺陷检测与评估技术研究.pdfVIP

DESIGNDEVELOPMENT|设计研发

集装箱起重机焊接接头缺陷检测与

评估技术研究

宋鹏飞

上海振华重工（集团）股份有限公司长兴分公司，上海201913

摘要：焊接检测与评估是预防性质量控制方法，可实时监测焊接接头状态，及时纠错，避免缺陷扩大，以确保集装箱起重机结

构完整。文章探讨了焊接工艺对性能的影响、常见缺陷类型及成因，并介绍了用于精确识别缺陷的红外热像、激光散斑、机器

视觉等新兴检测技术。评估方法包括：缺陷尺寸与位置定量分析、类型与严重程度分类、统计与模型评估方法及风险与寿命预

测模型，为安全性能评估和维修决策提供依据。应用结果表明，详尽的缺陷评估能准确识别问题，确保维修的针对性和有效性。

关键词：集装箱起重机；起重机焊接接头；焊接接头缺陷检测；缺陷检测与评估技术；焊接接头缺陷文献标识码：A

中图分类号：TG441

文章编号：2096-4137（2025）01-43-02DOI：10.13535/j.cnki.10-1507/n.2025.01.12

Researchondefectdetectionandevaluationtechnologyofweldedjointofcontainercrane

SONGPengfei

ChangxingBranch,ShanghaiZhenhuaHeavyIndustry(Group)Co.,Ltd.,Shanghai201913,China

Abstract:Weldinginspectionandevaluationisapreventivequalitycontrolmethodthatcanmonitorthestatusofweldedjointsinreal

time,correcterrorsinatimelymanner,andpreventdefectsfromexpandingtoensuretheintegrityofthecranestructure.Therefore,

researchisconductedonweldedjointdefectdetectionandevaluationtechnology.Firstly,theimpactofweldingprocesseson

performance,commontypesofdefects,andcausesarediscussed.Then,emergingdetectiontechnologiessuchasinfraredthermography,

laserspeckle,andmachinevisionareintroducedforprecisedefectidentification.Evaluationmethodsincludequantitativeanalysisof

defectsizeandlocation,classificationoftypeandseverity,statisticalandmodelevaluationmethods,andriskandlifepredictionmodels,

whichprovideabasisforsafetyperformanceevaluationandmaintenancedecision-making.Applicationresultsshowthatcomprehensive

defectevaluationcanaccuratelyidentifyproblemsandensurethetargetedandeffectivenatureofmaintenance.

Keywords:containe