一种数字化协同的人孔盖精密研磨技术.pdfVIP

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一种数字化协同的人孔盖精密研磨技术

刘强，杨昊，范大伟，王杨，杜宝山

（天津航天长征火箭制造有限公司，天津300462）

摘要：多型号运载火箭低温贮箱人孔口盖、防漩器装配过程中，多次出现因焊接、箱体绝热等变形造成的槽榫密封结构

尺寸不协调问题。现有人孔口盖研磨方案存在数据离散化、累积误差大、研磨精度差的问题，易造成配合过盈量大或者间隙

量大。为此文中设计了一种数字化协同的人孔盖精密研磨技术，通过对离散化研磨数据进行三次插值预处理，并设计专用

的回转可分度工装，不仅能够极大地提高研磨数据的精细化程度，同时能够减小研磨累积误差。经实际验证，该研磨方法能

够减少人为干预率，一次试配成功率能够从20%提升至95%，提高了研磨精度。

关键词：人孔口盖；槽榫结构；精密研磨

中图分类号:TH164文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园23）05原园150原园4

ADigitalandCollaborativePreciseGrindingTechnologyforManholeCover

LIUQiang,YANGHao,FANDawei,WANGYang,DUBaoshan

(TianjinAerospaceLongMarchRocketManufacturingCo.,Ltd.,Tianjin300462,China)

Abstract:Duringtheassemblyofmanholecoverandanti-cycloneoflow-temperaturestoragetankofmultitypelaunch

vehicle,thedisharmonyofchasemortisesealingstructurecausedbywelding,boxinsulationandotherdeformationoccurrs

manytimes.Theexistinglappingschemeforthemanholecoverhastheproblemsofdatadiscretization,largecumulative

errorandpoorlappingaccuracy,whichiseasytocauselargefittinginterferenceorlargeclearance.Tosolvetheproblems,

thispaperdesignsadigitalcollaborativemanholecoverprecisiongrindingtechnology.Throughthecubicinterpolation

pretreatmentofdiscretegrindingdataandthedesignofspecialrotaryindexabletooling,itcannotonlygreatlyimprove

theprecisionofgrindingdata,butalsoreducethecumulativ