其他线路速度与原则：生产与维护波次安排及选项分析.pptxVIP

0SPEEDOFROLL-OUTTOOTHERLINESPrinciplesforroll-outSpeedofroll-outisdeterminedbythenumberoffacilitiesavailableandtrainedProductionwavesare9weeks;maintenancewavesare12weeksTwooptionsOption1Option22roll-outwaves(waves3and4)FinishedendofDecember19994facilitatorstrainedinwave38unitsinparallelin

wave43roll-outwaves(waves3,4and5)FinishesendofJanuary20003facilitatorstrainedinwave46unitsinparallelinwave4

1SUMMARYREPORTFORTHEMONTHLYMEETING(2)NumberofideasImplementationfinishedtargetImplementedinadvanceImplementedlateActuallyimplementedImplementationstartedtargetStartedinadvanceStartedlateActuallystartedIdea#Problem/issueProposedcountermeasure2031ModificationoftheequipmentisnotpossibleusingpartXRedesignpartX/maintainIdea#Problem/issueProposedcountermeasure1003WaitingforpurchasedpartsDelayuntilpartsarrive(expectedJuly14)ReviewpurchasingforceforotherideasEXAMPLE

2SUMMARYREPORTFORTHEMONTHLYMEETING(1)Consumption/efficiencyVariance–SteelmakingLine4WonmillionsApril1999CumulativeJan.~Apr1999IssueCauseCountermeasureScrapElectricityAlloyElectrodeFuelTotal-60.27.334.3-42.3-14.6-75.5 Source: KPImonitoringsystem-203.021.6-15.7-95.259.2-233.1EXAMPLE

3%oftargetforscrap

cost/ton%oftargetachieved

forproductioncost/ton%oftargetachieved

formaintenance

cost/downtimeOverallpercentof

targetachievedEXAMPLEOFMIXEDTARGETSETTINGSteelmakingline3manager15%70%15%WeightfactorGoalEncourageclovecooperationwithPurchasingDepartmentMaterialEncourageTOPimplementationandcontinuousimprovementinSteelmakingDepartmentEncourageclovecooperationwithMaintenanceDepartment