小齿轮件的成形模具设计.docVIP

摘 要 本设计关键词： Abstract The design was mainly aimed at the small gear cases (both gear and pinion spline of cases) the issue of forming process analysis and process design based on mold-related. First of all, on small pieces of gear to carry out analysis of the process and to develop a reasonable program of the cold extrusion process, the cold extrusion process in accordance with the program drew a small piece of cold extrusion gear parts diagram; Secondly, the basis for ascertaining the cold extrusion to determine the blank shape and size and rough preparation methods, the design of cold extrusion dies prior to the calculation procedure of the extrusion force required to cold and cold extrusion force, according to the corresponding choice of cold extrusion equipment; Finally, the basis of the foregoing calculation results design procedures of the corresponding cold extrusion die. Analysis shows that small pieces of gear with cold extrusion process is feasible. According to Cold Extrusion Process Design of Cold Extrusion Die reasonable, cost-effective and can be formed smoothly, better access to the required surface quality, in particular, spline, gear tooth surface of the requirements of these sites is relatively high. In short, the application of cold extrusion die can be saved with the material, reduce the auxiliary time, lower costs as production. Key words：inion cold extrusion dies 目录 前 言 1 第1章 零件结构工艺性分析 2 第2章 选择冷挤压工艺方案 4 2.1 第一套成型方案 4 2.2 第二套成型方案 4 2.3 第三套成型方案 5 第3章 冷挤压件图的制定 7 3.1 制定冷挤压件图的基本内容 7 3.2 制订小齿轮件冷挤压件图 7 第4章 坯料形状和尺寸的确定 9 4.1 坯料形状的确定 9 4.2 计算坯料的体积 9 4.3 确定坯料尺寸 9 第5章 坯料处理与毛坯制备 11 5.1 坯料的软化处理 11 5.2 冷挤压前坯料的表面处理 11 5.3 坯料表面润滑处理 12 5.4 毛坯制备方法即下料方法 13 第6章 冷挤压力的确定与冷挤压设备的选择 15 6.1 计算冷挤压力 15 6.1.1 挤小端工序冷挤压力的计算 15 6.1.2 正挤花键工序冷挤压力的计算 16 6.1.3 端部镦粗工序挤压力计算 17 6.1.4 反挤压齿轮与齿轮孔工序冷挤压力的计算 19 6.1.5 挤台阶工序冷挤压力的计算 21 6.2 冷挤压设备的选择 22 6.2.1 挤小端工序所用压力机的选择 22 6.2.2 正挤花键工序挤压设备的选用 23 6.2.3 镦粗工序设备的选用 24 6.2.4 挤小齿轮和齿轮孔工序冷挤压设备的选用 24 6.2.5挤台阶工序设备选用 24 第7章 冷挤压模具设计 25 7.1