53t钢锭凝固过程数值模拟与实验验证.pdfVIP

53t钢锭凝固过程数值模拟与实验验证 1 2 1 1 李文胜 沈丙振 沈厚发 柳百成 （1. 先进成形制造教育部重点实验室，清华大学机械工程系，北京 100084 ； 2. 中信重工机械股份有限公司，洛阳 471039 ） 摘 要 高质量大型钢锭的生产是重型装备制造行业面临的一个重要问题。本文开发了大型钢锭凝固模拟软件 FT-INGOT 。利用商用有限元软件对本软件进行了基本验证。针对 53t 工业钢锭进行了测温和冒口解剖实验。基于 实测温度曲线，校核了用于实际钢锭模拟的界面换热系数。利用 FT-INGOT 软件，采用校核的参数，模拟了实验钢 锭凝固过程。预测的温度曲线以及冒口一次缩孔形状与实测吻合良好。结果表明，校核的界面换热系数可以用于更 大规模的钢锭的模拟，同时 FT-INGOT 软件将成为数百吨钢锭开发的重要工具。 关键词 大型钢锭 凝固 界面换热系数 测温 数值模拟 Solidification Process in a 53t Steel Ingot: Numerical Simulation and Experimental Verification Li Wensheng1 Shen Bingzhen2 Shen Houfa1 Liu Baicheng1 (1. Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, (2. Department of Mechanical Engineering, Tsinghua University, Beijing, 100084; 2. CITIC Heavy Industries Co., Ltd., Luoyang, 471039) Abstract The production of high quality, large steel ingots is an important issue in industry. A mathematical model has been developed to simulate the solidification of large ingots, and to optimize the mold and riser design. The model is validated against numerical results of a commercial finite element software package. Experiments are carried out on an industrial 53t steel ingot. The heat transfer coefficients at the interfaces of different casting materials, including the ingot and the mold materials, are calibrated by temperature measurements during the solidification process of the ingot. The validated model and the calibrated parameters are used to simulate the solidification of the ingot. The predicted temperature histories at different thermocouple locations in the mold and in the solidifying ingot were consist