HRB335小方坯脱方的原因分析及控制.pdfVIP

HRB335 小方坯脱方的原因分析及控制 王建新1 （新疆八一钢铁股份有限公司第一炼钢厂，乌鲁木齐 830022 ） 摘 要 脱方是小方坯连铸常见的质量缺陷，一般认为结晶器磨损严重，钢水在结晶器内冷却不均匀，以及二冷喷 嘴状况不佳，二次冷却不均匀等是脱方的主要原因。本文分析了新疆八一钢铁股份有限公司（以下简称八钢）第一 炼钢厂 2 号连铸机 HRB335 钢连铸坯脱方的成因：一是 HRB335 钢水过热度比 HPB235 的要高，其坯壳厚度比 HPB235 的薄，坯壳厚度越薄，出结晶器后，带有液芯的铸坯就容易变形，出现脱方的几率越大。二是喷淋管不能 满足均匀冷却的要求，增大铸坯脱方几率。应对措施：增大二次冷却强度，将 HRB335 钢的比给水量由 1.73L/kg 增加到 1.83L/kg；侧弧喷淋管支管长度由 172mm 缩短到 127mm。采取上述措施后，脱方废品率由 0.028 ％逐渐减 低到 0.002% 。同时，对脱方量在允差范围内的小方坯，采用控制轧制，结果表明：通过控制轧制可以对脱方较轻 钢坯进行纠正。 关键词 连铸坯 脱方 二次冷却强度 喷淋管 控制轧制 Analysed Reasons and Controlled Rolling of Rhomboidity of Small HRB335 Steel Continuous Casting Billet Wang Jianxin (No.1 Steelmaking Plant of Xinjiang Bayi Iron Steel Corporation, Urumchi, 830022) Abstract Rhomboidity is an ordinary quality problem of continuous casting billet. It is found that serious wearing of the mould, non-uniform cooling in the mould, abnormal functioning of the secondary cooling nozzle and non-uniform secondary cooling might be the main causes. The reasons of rhomboidity of HRB335 steel continuous casting billet in No.2 continuous caster of No.1 Steelmaking Plant of Xinjiang Bayi Iron Steel Corporation are analyzed in this paper. Firstly, because the alloying elements content in HRB335 liquid steel is a little higher, and the linear shrinkage of HRB335 steel is much higher than that in HPB235 steel after casting and solidification, it is easy to produce air gap and non-uniform heat transfer in the mould, thus the shell thickness is non-uniform and rhomboidity takes place. Secondly, the spraying tube cannot meet the requirement of uniform cooling, which then leads to the increase of the probability