E-621冷凝器设计.pdfVIP

E-621 冷凝器设计 摘 要 本文详细介绍了换热器在石油化工行业中的地位、压力容器的分类、设计方法 和标准及其研究意义。根据现有E-621冷凝器的操作条件，做出了该装置的热工艺 计算，其核心部分是换热系数的计算。然后，严格按照 GB151-1999《管壳式换热 器》对其结构进行了重新设计，包括管箱设计、鞍座设计、支持板设计等。对于冷 凝器核心部件的管板，进行了较详细的设计和强度校核。对于接管的开孔补强，根 据等面积补强原则，采用编制计算机程序的方法进行计算。基于以上工作分析得出 了管板泄露的原因为管板偏薄，接下来提出了改进方案，并从制造工艺角度提出了 一些要求。最后本文从开发前景、经济技术效益分析、市场前景分析三个方面给出 了技术经济性分析。 关键词：冷凝器，换热器，管板，泄漏 I E-621 冷凝器设计 Abstract The position of heat exchanger in the petrol-chemical industry, the classification, the design method and standard of pressure vessel are introduced in this article, besides, the significance of the research is included. Then the heat transfer calculation of the existing E-621 condenser is presented renewedly based on its practical operation condition, the most important part of which is the calculation of the heat transfer coefficient. As to structure design and intension checkup, they are given renewedly based on GB151-1999. The structure design includes the design of tube box, bicycle saddle, support plate and so on. As the most important part, the design and intension checkup of tube sheet are given detailedly. The calculation of pipe strengthen is realized by computer program based on the principle of equation-area. Due to these work, the cause of leakage between tubes and tube sheet, and the improvement means are given. As an end, an economical analysis of the research is offered, which includes the perspective of heat exchanger development，the benefit of this research ，the analysis of market perspective. Key words: condenser, heat exchanger, tube s