DSG大众湿式双离合器变速箱技术资料.ppt

DSG - Direct Shift Gearbox;We will look at the 6 and 7 speed variants Designators 6 Speed 02E 7 Speed 0AM 6 Speed Honda Motor Cycle Transmission;;;DSG - Direct Shift Gearbox 4x4;The New Audi TT with DSG;Direct-shift gearbox 02E Audi works designation : DSG 250 Volkswagen works designation : DQ 250 twin clutch gearbox;Direct-shift gearbox 02E Weight : 94 Kg approx FWD – 109 Kg approx 4WD Operating Mode : 6 Speed Automatic and Tiptronic Oil volume : 7.2 Litres DSG Oil G052 182;Direct-shift gearbox 02E The DSG was developed by Borg Warner for the Volkswagen Group and has been in production since July 2003. It is available in cars like the Pole,Passat, Golf, Touran and Jetta. It is also fitted to the new Audi TT and Audi A3, but Audi refer to it as the S-tronic. The Bugatti Veryon uses a specially up rated version of the DSG. It is also expected that Lamborghini may introduce DSG-equipped cars soon. ;Direct-shift gearbox 02E In principle, the twin clutch gearbox takes the form of two fully functioning manual gearboxes, connected in parallel, with a shared differential (2 gearboxes in one housing) The engine torque is divided between the part gearboxes via two clutches. One part gearbox selects the even gears and the other the uneven gears. Each gear is allocated to a conventional synchroniser and selector of a manual gearbox as are used in VW manual gearboxes. The selector units can change gear independently of each other. This means that the requirement for unrestricted gear selection can be fulfilled. This includes from even to even and uneven to uneven gears;Direct-shift gearbox 02E Put another way. It uses two computer controlled clutches. The outer clutch pack drives gears 1, 3 and 5 as well as reverse gear. The inner clutch pack drives 2nd, 4th and 6th gear. Each clutch pack is comprised of 4 smaller clutch disc instead of the normal single large plate found in most gearboxes. This system allows extremely precise shift