工程专业毕业论文终稿--HPKJ的负极片切片工序研究.docx

本科毕业设计(论文)说明书 HPKJ的负极片切片工序研究 摘 要 PAGE \* MERGEFORMAT I 摘 要 本文主要针对HPKJ公司负极车间的负极片切片工序进行优化，分析了在负极片的生产过程中，需要经过的裁片机、万能分切机的半自动化操作环节。首先进行了动素分析，确定现行的工人操作已经是公司可以达到的最大化速率，所以要想提高整体的生产速度，就需要引进自动化的操作流程。与此同时，对于负极车间的生产流程进行分析，发现影响负极片生产效率的主要原因在负极片切片工序和自动称重系统，本文主要分析切片环节的效率提高问题。 通过对切片裁片工序的数据统计的分析，引入生产节拍概念，发现了半自动化环节生产节拍不平衡的问题以及负极片切片过程中出现的影响整个生产线生产效率的瓶颈问题。与此同时引入生产线平衡原理，通过对整个切片工序的自动化水平的提高程度，解决生产节拍的不平衡问题，并且通过提高各个环节的生产效率，解决了万能分切机分切速度慢的瓶颈问题，从而提高了整个生产线的生产效率。 本文重点在将HPKJ的负极片生产的切片工序部分，通过引入输送带、机械手以及在万能分切机上安装感应器的过程，减少了人工操作的环节，缩减了人工整理的时间。通过在输送带上装入感应器，自动感应负极片的位置，从而有利于万能分切机的分切，提高了整个流水线的工作速率，增加了公司的年收入。 关键词：生产线平衡，生产节拍，动素分析 Abstract PAGE \* MERGEFORMAT 24 Abstract This article mainly aims at optimizing the slicing process for the negative plate of HPKJ. This paper analyzes the slicing process of the negative plates including the segments through the cutting machine and the universal cutting machine which are semi-automated. First we analyze the process of the slicing process, and made the dynamic analysis, which results to the perfect performance of the manually manipulation of the whole process line, which means that if we want to improve the production rate of the whole process, we need to adopt the automated operational process. At the same time, while analyzing the negative plate production process, the most effective factors that influence the production rate is the slicing process and the automated weighing system, so this article mainly analyzes the rate improving problem of the slicing process of the whole production procedure. Through the statistical analysis of the slicing process, by using the concept of production takt time, I find the semi-automated production line and the imbalance production rate are the most vital problem of the total slicing process. And in the meanwhile, by using the production line balancing principle which can improve the whole automated prod