基于PLC在龙门吊故障检测中的应用.docVIP

基于PLC在龙门吊故障检测中的应用 摘要 分析PLC对机电设备故障的诊断原理和它在故障诊断系统中的作用，利用PLC和计算机构成的诊断系统实现了故障诊断的智能化。充分利用机电设备系统中PLC的硬件资源，可简化诊断系统的硬件设计。轮胎式集装箱龙门起重机是集装箱专业化码头堆场的主力设备，它具有可灵活转场作业、工程投资少等特点，受到广大码头的欢迎。PLC尤其在龙门吊吊具故障诊断上得到了广泛的应用。 关键字：PLC 故障诊断 龙门吊 1 Abstrasct The principle of PLC diagnosis in the faults of mechtronical equipment and the function in fault diagnosis system are analyzed. Intelligence diagnosis is performed by the diagnosis system made up of PLC and computer. By full utilizing the PLC hardware diagnosis system can be simplified. Rubber-tyred container gantry crane is the main specialied container terminal yard equipment, it has a specical flexible operation and less investment ect,it was welcome by the masses of terminal. PLC especially on the gantry crane sling fault diagnosis has been widely used. Keywords：PLC fault diagnosis gantry crane 目录 0引言························································5 1 PLC诊断机电设备故障的基本原理····························5 1.1基于开关量信号的诊断········································5 1.2基于模拟量信号的故障诊断····································5 1.3基于中断方式的故障诊断······································6 2 PLC在故障诊断系统的作用···································6 3 利用PLC和计算机实现智能化的诊断的方式··················7 4 吊具信号的采集·············································7 5 PLC硬件组态·················································8 6无线通讯的实现··············································9 7 吊具的PLC程序故障诊断···································10 结论···························································12 致谢··························································13 参考文献······················································14 引言 集装箱运输是一种经济实用的运输方式，同时他也是衡量国民经济的一个重要指标。为了提高集装箱的吞吐量，不得不提高集装箱的作业效率。轮胎式集装箱门式起重机是集装箱进行作业的主要机械。这就要求我们提高龙门吊的效率减低龙门吊出现故障频率，因此我们必须对龙门吊的故障进行准确的定位。本文主要介绍PLC在龙门吊故障检测中的应用。 1 PLC诊断机电设备故障的基本原理 机电设备的故障信号有开关量和模拟量之分，PLC采用不同的方法对这两种信号对应的故障进行诊断。 基于开关量信号的诊断 PLC对开关量信号的识别是通过其开光量输进模块完成的。 PLC控制机电设备时，设备中的压力、温度、液位、行程快关及操作按钮等开关量传感器与PLC的输进端子相连，每个输进端子在PLC的数据区中分配有一个“位”，每个“位”在内存中为一个地址。输