方盒盖注塑模具设计论文(含图).doc

PAGE 摘 要 本次设计要对塑件方盒盖进行工艺分析和模具设计，首先介绍了立项背景与设计主要技术条件及参数，然后介绍了设计的整体思路。第三、四章成型方盒盖注塑模具设计是本次设计的重点，第三章根据对塑件的分析初步提出设计构想；第四章里先对塑件进行了模流分析，各方面分析结果表示设计方案是可行的，然后对整套模具进行了全面的设计，各个参数均能满足要求。 根据塑件结构特点，模具采用双分型面注塑模，一模两腔，弹簧弹出侧型芯，顶杆顶出塑件，能够满足实际中大批量生产，有很高的生产效率。 关键词：方盒盖 注塑模具 模流分析 一模两腔 双分型面 弹簧侧抽芯 Abstract This design will analyze the process and will design injection mold for the plastic square lid. In this paper, it introduce the background of setting up the project and main engineering factors and parameters firstly, and then it introduce the whole idea. The third section and four section which is about the designing injection mold for the square lid is the key of this paper. In third section ,i carried out my origin plan fllowing with the characters of the plastic.In four section ,it analyze the square lid by using moldflow and all the result show that the design is reasonable ;secondly design all parts of the injection mold; at last make sure that all parameters could meet the require. According to the trait of the square lid, the injection mold has two parting surfaces、two cavities.Loose the cores by spring,and take out the square lid by mandril. The mold is efficient and could be used to realize volume-produce. Key words: square lid injection mold moldflow two cavities two parting surfaces core 目 录 摘要┄┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈Ⅰ Abstract┄┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈Ⅱ 第1章 绪论 ┄┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈1 1.1 立项背景┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈1 1.2 设计主要技术条件及参数┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈2 第2章 总体设计思路及总体技术方案设计 ┄┈┈┈┈┈┈┈┈┈┈┈┈┈3 第3章 成型旋钮注塑模具设计 ┄┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈4 3.1 塑件结构工艺性分析┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈4 3.2 塑件精度和公差确定┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈5 3.3 塑件体积和质量计算┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈6 3.4 初选注射机型号和规格┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈6 3.5 确定模具基本结构┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈7 3.6 模具结构设计┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈8 3.6.1 确定型腔数目及配置 ┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈8 3.6.2 选择分型面 ┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈8 3.6.3 确定浇注系统尺寸 ┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈9 3.6.4 确定型腔、型芯的结构设计┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈9 3.6.5 确定顶出机构┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈┈9 3.6