汽车覆盖修边模件机盖内板修边冲孔模具设计.doc

机盖内板修边冲孔模具设计 The trimming punching die design of inner cover of hood 摘 要 汽车覆盖件具有形状复杂、结构尺寸大、精度高、表面质量要求严格等特点，其成形用模具设计是制约我国模具工业特别是汽车工业发展的关键性技术。 修边、冲孔是汽车覆盖件冲压成形的常用工序。本此设计为应用三维CAD软件UG设计汽车机盖内板修边、冲孔用模具。通过对某车型内板件进行分析，确定工艺方案。模具的设计过程主要包括三部分：首先对该模具主要成形零件修边镶块和冲头进行了设计；再根据镶块及冲头的特点对主要工作部分进行设计,主要包括修边刃口的处理，气顶、定距块等标准件的选择，防过载相关零件及运输翻转机构的设计，导向机构的布置，镶块等非标准件的设计。完成三维结构设计后，利用UG的制图功能得到二维图纸。 根据汽车覆盖件模具设计的经验和规则，在UGNX5 平台上，利用NX 的参数化建模、模具设计模块、标准件管理和装配，进行模具三维参数化模具设计，可以大大提高模具的设计效率。 关键词：汽车覆盖件；修边冲孔；UG；模具设计 ABSTRACT Automotive panel is characterized by complex shape，large structure size, high precision, high surface quality, so its die design is the key technology which restrict the development of die industry especially automobile industry. Trimming and punching is common stamping process used to form Automobile cover panel. This design is to complete the trimming punching die for inner hood in UG software. Process program is determined by analysis the inner hood of one type car. There are three parts in the die design process. At first the trimming inserts and punches of the die are designed. Then the main parts of the die are designed according to the characters of the inserts and the punches, including the cutting edge treatment, the air cushions selection, block and other standard parts design, the safe components and overturn units design, the guide units layout and other non-standard parts design etc. At last the structure of the casting is designed, the scrape outflow system are optimized and adjusted. By the design experience and rules of the automobile panel dies，on the basis of NX5 and parametric design，die design tooling, standard part management tool and assemblies，the 3D parametric die has been designed，it can greatly improve the efficiency of die design with practice. Key Words：Cover panel; Trimming Punching; UG; Die design 目 录 TOC \o 1-4 \u 1 绪论 PAGEREF _Toc295222140 \h 1 1.1我国汽车产业现状 PAGEREF _Toc295222141 \h 1 1.2汽车覆盖件模具CAD技术的发展现状 PAGEREF _Toc295222142 \h 1 1.2.1 国内外模具