FANUC机器人培训资料.pptVIP

* STT Surface Tension Transfer表 面 张 力 过 渡 技 术 * Basics 基本概念 S.T.T. = Surface Tension Transfer 表面张力过渡 Research Began July 1985 1985年开始研究开发 Purpose is to develop a welding process which eliminates spatter when use 100% CO2 shielding gas 目的是为了开发一种使用CO2保护气体而没有飞溅的焊接方法 STT is a Unique GMAW Process 一种独特的气保护焊接工艺 * Neither CC Nor CV 既不是恒流源也不是恒压源 Based on interactive WAVEFORM CONTROL TECHNOLOGYTM 基于交互式波形控制技术 Based on High Speed Inverter Technology 基于高速逆变技术 Precision Current Controlled Short Arc 精密电流控制的短路过渡焊接 Basics 基本概念 * Advantages 优点 Low spatter 低飞溅量 Low fume 低烟尘 Low cost Gas 低气体成本 Controlled Heat Input 可控制的热输入量 All Position 可进行全位置焊接 Good Fusion 良好的焊接成型 Handles Poor Fit-up 适用较差的接头形式 Basics 基本概念 * Standard GMAW 标准的气保护焊接 Surface Tension Transfer 表面张力过渡 * STT Process Theory 工艺原理 * STT High Speed Video STT 高速摄影录像 STT Process Theory 工艺原理 * Background Current 基值电流 Arc current level prior to shorting to the weld pool 短路前的电弧电流 Contributes the overall heat input 决定绝大部分的热输入 Keep arc lit 保持电弧燃烧 STT Process Theory 工艺原理 * Initial Shorting 开始短路阶段 Response to the “arc voltage” detector sensing that the arc has shorted 检测到电弧电压短路信号,作出反应 Current is reduced even further at actual ball/weld puddle contact 在熔滴与熔池实际接触前电流下降 Extremely low current promotes ball wetting instead of repelling 极低的电流改进了熔滴的润湿性 Reason for lower spatter in STT 这是STT飞溅小的原因 STT Process Theory 工艺原理 * Pinch Current 压缩电流 High current is applied immediately after the initial short 在开始短路阶段后马上采用大电流 Current increases, causing the molten droplet to separate from the electrode 电流增加,导致熔滴与焊丝分离 STT electronically calculates when the droplet separation is to occur and reduces the current before this happens, eliminates the explosive spatter STT 电子电路计算熔滴分离的时间并在它发生之前降低电流,杜绝爆炸造成的飞溅 STT Process Theory 工艺原理 * Second Current Reduction 第二次电流下降 Current is quickly reduced before electrode separates, eliminating spatter 电流在焊丝分离前快速降低，减少飞溅。 STT circuitry re-establishes the weld arc at a low current l