注塑模具着重对模具实现自动化生产的设计.docVIP

摘 要 本设计着重对模具实现自动化生产的设计，随着工业的发展，模具作为工艺装备在结构和功能上有很大改进，因为模具的结构决定了模具的功能，所以要设计一副能够高速开合模的模具，也就是说模具能够自断浇口并且自动取出凝料和制件。模具的结构决定了模具开发的成本和制造周期及操作的方便安全性。 本模具型腔采用型腔和型芯相结合形成型腔的结构，便于制造和维护；型芯和型腔分别加工再配合一起，便于加工；定模板和定模座板采用导柱加限位拉杆的形式固定。动模板，垫块，动模座板采用螺钉加销钉固定，保证了相对位置准确，提高了加工精度。推出机构采用推杆和斜顶推出。采用点浇口，一模两腔如此设计出的结构可确保模具工作运行可靠和产品大批量生产的要求。 关键词：高速；自动；结构设计 Abstract This design focuses on the design of the mould realizing automation production, with the development of industry, mould as craft equipment in structure and function is a great improvement, because on the structure of mould of the mould function, so want to design a pair of high speed switching to die of mold, that is mould can cut the gate and automatic take out and fabricated parts of the material. The structure of the die mould to the cost of development and manufacturing cycle and the convenience of operation safety. The mold cavity the cavity and cores formed combining cavity structure, easy to manufacture and maintenance; Cores and mold processing coupled with respectively together, facilitate processing; Set the template and the mold base plate adopts the guide column and limit the form of the levers of fixed. Move templates, spacers, moving mold base plate adopts the screws and taper pin, and to ensure the relative position accurate, improve the machining accuracy. The push rod and launch institutions inclined top launched. At the gate, the two cavity design of structure can be so to ensure reliable operation and mould work product the demand for mass production. Key Words：High speed; Automatic; Structure design 目 录 摘 要 I Abstract II 1 塑料制件尺寸及塑料的工艺性能分析 1 1.1制件及其材料分析 1 1.2 PE的成型工艺分析 4 1.3 制件的结构工艺分析 4 1.3.1尺寸精度 4 1.3.2表面粗糙度 4 1.3.3 倒扣处理 5 2浇注系统和排溢系统的设计 6 2.1塑件在模具中的位置 6 2.1.1分型面设计 6 2.2浇注系统的设计 6 2.2.1主流道设计 6 2.2.2分流道设计 6 2.2.3浇口设计 6 2.2.4冷料穴设计 7 2.3排溢系统设计 7 2.4顶出系统 7 3 成型零件设计 9 3.1成型零件的结构设计 9 3.2 成型零件工件尺寸的计算 9 3.2.1塑件的收缩率 9 3.2.2塑件基本尺寸计算 9 3.3模具型腔侧壁和底板厚度计算 9 3.3.1侧壁厚(矩形整体式) 9 3.3.2底板厚度 10 4 选注射机，确定型腔数 11 4.1根据塑件的形式估算其体积和重量 11 4.2根据塑件