染色机PLC控制系统设计.docVIP

题 目： 染色机PLC控制系统设计 学 院： 年 级： 专 业： 姓 名： 学 号： 指导教师： 摘 要 本论文结合南通三喜织染有限公司的染色机技术改造项目，对“高温高压染色机控制系统”进行研究。该项目的任务是开发研制出能按染色工艺要求和温控精度要求自动完成整个生产过程，并能在高温、潮湿、酸碱等恶劣环境下长时间安全、可靠运行的控制系统。 论文首先论述了染色机、可编程控制器的发展状况以及触摸屏的作用，然后从高温高压染色机工艺过程及功能要求入手，对控制系统的总体方案进行了论证和设计。对控制系统进行了详细的分析，讨论了硬件系统的组成及各硬件的选型;软件系统的设计，温度控制算法的实现等，从而完成对控制系统的设计。在系统的设计和开发过程中，我们将可编程控制器、触摸屏等先进的控制手段和技术引入染色机的控制之中，实现了织物染色过程的自动控制，并通过触摸屏设定显示各项工艺参数和在线监测。 目前，系统调试试验已取得了较理想的结果，各项性能指标均已达到了设计要求，充分证明了该染色机控制方案的正确性和可行性。该系统无论从功能上还是档次上都获得了质的提高，基本达到了九十年代末国际先进机型的水平，机器投用后取得了较好的经济效益。 关键字 染色机;PLC;触摸屏;温度控制 Abstract In this paper we studied the control system of high-temperature /high-pressure dyeingmachine, based on projects of technological innovation of San Xi WeavingDyeing Co.,Ltd. The technological innovation of this project is to develop a control system, which can automatically implement the whole production process according to requirements of dyeing technological and accuracy of temperature controlling. It also can be long-term operated in the high temperature, moist or the acid-base environment reliablysafely. First, the current status of dyeing machine and Programmable Logic Controller (PLC)was discussed, and then, according to dyeing technologicalperformance requirements of high-temperature /high-pressure dyeing machine, the overall scheme of the system was presented with emphasis on the overall scheme design of the controlsystem. Finally, the detailed control system was analyzed, and the controller hardware system and model selection was discussed; the formation of software system, implementation of control algorithmic was also discussed to accomplish the design of control system. Currently, the ideal result of the system commissioning has been obtained and the design requirement of each performance index was satisfied. Therefore, the correctnessfeasibility of the dyeing machine control system is fully proved. Keywords Dyeing machine ;PLC;Touch screen;Converter;Temperature contro 目 录 摘 要 i Abstract ii