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Vibro-Acoustic Testing applied to Circuit BreakersCopyright Zensol? 1992 to 2013All Rights reserved worldwideToday’s presentationVibro-acoustic methodWhyHowWhenExample of failures in breakers Other applicationsCompressorsVoltage regulatorsOn Load Tap ChangersCopyright Zensol? 1992 to 2013All Rights reserved worldwideVibro-Acoustic Method: WHY?CIGRE Report: Most of circuit breakers failures are of mechanical originFailure typeDefective partsMajor failures(%)Minor failures(%)MechanicalOperating mechanism4439MechanicalOther parts1010ElectricalMain circuit141ElectricalControl and auxiliary components2510Tightness of SF6 gas system740Copyright Zensol? 1992 to 2013All Rights reserved worldwideVibro-acoustic method: WHY?Classical tests: Timing test Motion test Static/dynamic resistance test of the contacts (DRM or DCRM)Vibro-acoustic tests:NON INTRUSIVEAvoid problems that classical tests don’t identify (bad assembly)Copyright Zensol 1992 to 2013All Rights reserved worldwideVibro-acoustic method: WHY?Unique and repeatable signatureGlobal condition of the breakerComparison of signatures to highlight problems (ONLY CONSTRAINT: same position of the accelerometer)Copyright Zensol 1992 to 2013All Rights reserved worldwideVibro-acoustic method: WHY?Stable mechanism: good reproducibility of the signature.In the picture: stable mechansm with 3 different closing operations - same amplitude and shape.Closing 3Closing 2Closing 1Copyright Zensol 1992 to 2013All Rights reserved worldwideVibro-acoustic measurements: HOW? Accelerometers Done with a piezo-electric accelerometer Wide frequency response (around 200 kHz) Reliable Sensitivity: 10mV/g Measurement range : +/-500g or +/-1000g Good linearity throughout the rangesCopyright Zensol 1992 to 2013All Rights reserved worldwideVibro-acoustic measurements: HOW? CBV – Timing, Motion and Vibration AnalyzerAccelerometerMounting baseZensol Vibration analyzer CBV-26Copyright Zensol 1992 to 2013All Rights reserved worldwideVibro-acoustic mea
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