S195柴油机箱体加工工艺规格及钻夹具设计.docVIP

摘要 根据 S195 柴油机机体的具体情况和生产纲领要求,本文较详细地设计S195 柴油机机体加工工艺方案的设计原则和工艺路线,在工艺方案的设计研究过程中,选择了各组合机床,首先利用组合机床进行顶、底面、两端面的粗铣、两侧面的粗铣,然后进行上下底面、两端面、两侧面的精铣。然后进行前后面、右面各孔的粗加工、精加工。再进行上下面及面各孔钻加工。最后进行攻丝。通过论证分析,体现了所选方案设计的合理性、可行性。另外,选择合理的切削用量,对提高产品加工的质量、生产率、成本、设备利用率等指标有重要作用。作为制造系统重要组成部分的夹具设计和机床设计部分,制造系统对其提出了较高的要求。本文从提高柴油机制造技术出发,详细地阐述了夹具设计中的设计原则、设计步骤、注意点等,针对钻两面设计出了一套专用夹具,以满足箱体钻孔的大批量生产要求。关键词 S195 柴油机加工工艺；钻床夹具 ABSTRACT According to the S195 diesel engine organism special details and the production guiding principle request, this article in detail has designed the S195 diesel engine organism processing craft plan principle of design and the craft route, in the craft plan design research process, has chosen the way which the processing center and the aggregate machine-tool unifies, first carries on using the aggregate machine-tool goes against, the bottom surface, two end surfaces thick mill, two sides thick mill under, then carries on the bottom surface, two end surfaces, two sides fine mill. Then carries on the basic hole, the main bearing hole rough machining, half precision work, the precision work using the processing center. Finally carries on attacks the silk. Through the proof analysis, manifested has chosen the plan design the rationality, the feasibility.Moreover, chooses the reasonable cutting specifications, to enhances product target and s on processing quality, productivity cost, equipment utilization rate has the vital role. As themanufacture system important constituent jig design and the engine bed design part, the manufacture system see the high request to it. This article from enhances the diesel engine manufacture technology to embark, in detail elaborated in the jig design and the engine bed conceptual design principle of design, the design procedure, the limelight and so on, designed set of unit clamps in view of the fine mill two sides, by satisfied the box body milling the mass production request. In brief, this article is myself through the technologi