还原炉挠性夹套的焊接残余应力有限元模拟.pdfVIP

还原炉挠性夹套的焊接残余应力有限元模拟 王和慧。鞠 峰 (华东理工大学 机械与动力工程学院，上海 200237) 摘 要：夹套是广泛运用在化工、医药等行业设备上的加热冷却装置，夹套焊缝是常常发生开裂泄漏 的失效部位，焊接残余应力是导致开裂泄漏的重要因素之一。利用有限元技术对一种新型多晶硅 还原炉挠性冷却夹套的焊接过程的温度场、残余应力和塑性应变场进行了数值模拟。借助ANSYS 的APDL编程和单元生死技术，采用热一结构直接耦合法，传热分析采用含高斯热源的瞬态过程 应力分析为稳态，材料本构为随温度变化的双线性随动强化弹塑性模型。通过模拟获得焊缝区域 残余应力和塑性应变的分布规律，为同类夹套的焊接强度评定提供 了有效方法。 关键词：挠性夹套；焊接残余应力；热固耦合；强度评定；单元生死技术 中图分类号：TH131．2；TG404；O241．82 文献标识码 ：A 文章编号：1001—4837(2012)04—0023—07 doi：10．3969／j．issn．1001—4837．2012．04．005 FiniteElementSimulationofW eldingResidualStressinFlexible JacketofPolysiliconReductionFurnace WANG He—hui，ju Feng (SchoolofMechanicalandPowerEngineering，EastChinaUniversityofScienceandTechnology，Shang- hai200237，China) Abstract：Ajacketisakindofheatingorcoolingequipmentwhichiswidelyusedinchemical，pharma- ceuticalandotherindustries．Theweldingareaofajacketisthefailurepartwherecracksandleakageale oftenfound．Th eweldingresidualstressintheweldareaisoneofthemostimpo~antcausesfortheleak— age．A numercial simulationbyFEM on temperaturefield，weldingresidualthermalstressandplastic strainofanewtypeofjacketwithflexibilityofpolysiliconreductionfurnacehasbeenconducted．Byusing theANSYSAPDLprogramming，theelementbirthanddeathtechnoloyg ，thedirectthermo—structureCOU- piingmethod。GaussianheatsourceandtheBKIN materialconstitutivemodelwithvariousparametersat differenttemperatureareallemployedinthesimulationincludingthetransientheattransmissionanalysis na dthesteadystressanalysiswiththecouplingeffectofthemr aldefomr ationandfield．Asresults，thedis- tributionofresidual stressintheweldareaisobtained．Th eeffectivemethodsaleprovidedofrtheweld strengthevaluationofthesimilartypeofflexiblejackets． KeyWords：jacketwithflexibility；weldingresidualstress；thermo—structurecouplingmethod；strengthe— valuation；elementbirthanddeathtechnology