基于PLC的多单元同步驱动系统的逻辑控制说明书.docVIP

摘 要 在工业生产（例如：轧钢、造纸、纺织、线材的拉拔等行业）上，多电机同步驱动控制系统具有广泛的应用，其同步效果直接影响产品的质量。本文主要针对直线式拉丝机的多电机同步驱动系统的逻辑控制进行研究。通过了解多单元同步控制系统的发展，在直线式拉丝机的实际生产工艺基础上，确定设计方案，即全数字式多单元同步控制。控制核心为可编程逻辑控制器（PLC）和变频器。PLC与变频器采用RS-485通讯方式实现对多电机系统进行同步控制。 通过对生产过程的分析，将运行过程分为手动和自动两种运行状态，其中手动又分为单动和前联两种运行状态。单动过程指在手动运行状态下，单个电机单独运行。前联过程指在手动运行状态下，本电机与前面电机一起同步运行并引入张力控制保持张力平衡。自动过程指在张力控制系统的控制下，各个电机同步运行并保持张力的平衡。同时，利用PLC通过RS-485与变频器实时通讯，监视并控制变频器，实现多电机的同步逻辑驱动。最后，对PLC逻辑控制程序和RS-485通信协议进行仿真调试，实现多电机的同步逻辑驱动。 关键词：拉丝机；多电机；同步驱动；PLC；RS-485 Abstract In industrial production (such as: Rolling, paper, textiles, drawing, the wire, and other industries), the multi-synchronous motor-driven control system has a broad application, and its direct impact on the simultaneous effect of the quality of the product. In this paper, it researches the linear drawing of the multi-motor synchronous control systems. By understanding the development of the multi-unit synchronous control system, on the basis of the actual production process of the linear drawing machine, set the design plan, namely all-digital multi-unit synchronization control. Control of the core is programmable logic controller (PLC) and inverter. PLC and inverter use RS-485 communication means to carry out simultaneous multi-motor control. Based on the analysis of the production process, the process will run into both manual and automatic operation and manual operation is divided into single-action and the former running. The single-action process is that under the manual running, a single separate motor is running. The former running is that under the manual running, the motor and the front motor(s) are synchronously running with the tension control, keeping the tension balance. The automatic operation is that under the tension control system, various motors synchronously are running, and maintaining the balance of the tension. At the same time, using the real-time communications between PLC and inverter through RS-485 to surveillance and control inverter, realizes the logic