电解加工机床结构研究设计论文.docVIP

摘 要 摘 要 本文主要讲述电解加工机床的设计过程，电解加工又称电化学加工，是基于金属工件在电解液中发生阳极溶解的原理并借助于成型的阴极，将工件按一定的形状和尺寸加工成型的一种工艺方法。电解加工以其在难切削材料、复杂形状的零件加工中体现出的特殊优点，较好的适应了军事工业中若干重要关键产品的特殊需要，首先成为军工生产中不可缺少的重要手段和关键技术。 电解加工设备是一个完整的配套系统，由机床、电源、输液系统以及控制系统四大部分组成，机床是设备的主体，进行电解加工的场域，其主要功能除安装、定位工件和工具电极并按需要送进工具电极外，还必须将加工电流和电解液输送到加工区。本次设计的主要内容是完成该机床的机械本体、主传动系统、主轴系统、引电系统的三维造型设计。 该机床采用双立柱导轨结构，以减小占地面积，提高系统的刚性，加工过程的可靠性，保证加工精度。主传动系统采用步进电机经谐波减速器直接驱动主轴旋转同时通过丝杠将电机的转动转化为滑板的上下移动。由于谐波减速器分辨率高，传动比大，可保证主轴旋转精度。引电系统则采用对称电刷结构，减小主轴圆跳动误差，保证引电的可靠性。采用组合轴承座设计,可显著提高机床结构的刚性,减小主轴受外力作用时的变形。 关键词：电解加工，成型原理，主传动系统，机床 ABSTRACT ABSTRACT This paper describes the design process of electrolysis machine tools, also known as electrochemical machining ECM is based on the metal work piece occurs in the electrolyte by means of anodic dissolution and the principle of forming the cathode, the shape of the workpiece by a certain shape and size of a processing kinds of process methods.ECM known for its hard cutting materials, machining parts with complex shapes to reflect the special benefits, better adapted to the military industry in a number of key products, the special needs of military production in the first as an indispensable means and key technologies . Electrochemical machining device is a complete supporting system, from machine tools, power supplies, infusion systems, and control four major components, machine tool main body of the device, the ECM field, its main function in addition to installing, positioning the workpiece and tool electrode and sent to tool electrode required, it must also be transported to the processing of current and electrolyte processing zones.The design of the main content is to complete the machine#39;s mechanical body, main drive, spindle system, introduced three-dimensional electronic system design. The machine uses double column guide structure to reduce the footprint, improve the rigidity of the system, process reliability and ensure accuracy. Stepper motor drive system used by the main harmonic reducer while direct