PLC模块控制回转工作台在三轴数控铣床铣削螺旋伞齿轮中的应用外文文献翻译.docVIP

附录二 Use of PLC module to control a rotary table to cut spiral bevel gear with three-axis CNC milling S. Mohsen Safavi S. Saeed Mirian Reza Abedinzadeh Mehdi Karimian Received: 25 November 2008 / Accepted: 23 November 2009 # Springer-Verlag London Limited 2009 Abstract 　　　CNC machining nowadays makes more use of Mechatronics increasingly. Combining numerical control with mechanic, electric, and data processing systems can lead to new methods of production. In recent years, the development of CNC has made it possible to perform nonlinear correction motions for the cutting of spiral bevel gears. In this paper, we attempt to manufacture the spiral bevel gear using a three-axis CNC milling machine interfaced with an additional PLC module based on traditional discontinuous multi-cutting method accomplished by using a universal milling machine interfaced with an indexing work head. This research consists of (a) geometric modeling of the spiral bevel gear, (b) simulating the traditional and our new nontraditional method using a CAD/CAE system, (c) process planning for CNC machining and PLC Programming, (d) experimental cuts with a three-axis CNC milling machine were made to discover the validity of the presented method. The results demonstrate that invented experimental cutting method of SBGs not only is less expensive than advanced CNC machining but also produces gears in a shorter time in comparison with the traditional cutting. Thereby, it is an economical method in manufacturing of SBGs. Keywords：Gear manufacturing . Spiral bevel gear .CAD/CAM/CAE . CNC . PLC . AC motor . Inverter .Proximity sensors . Photoelectric sensors . Rotary encoder 1 Introduction 　　　Gears are important and precision mechanisms for industrial machinery as a means for mechanical power or motion transmission between parallel, intersecting and nonintersecting cross-axis shafts. Although hidden from sight, gears are one of the most important mechanical elements in our civilization. They operate a