文献翻译—关于汽车喷油泵端面凸轮轨道冷锻的研究.docVIP

附　　录 附录A： Research on orbital cold forging for the edge cam of automobile fuel injection pump ABSTRACT: The experimental investigation and theoretical analysis of an orbital cold forging of an edge cam was explored. The effects of blank shape and the process parameters on the edge cam forming are discussed. Photoplastic technology was successfully applied to the simulation of an orbital cold forging process applied to an edge cam. The China-made polycarbonate (PCBA) was used as a simulation material, and a 3-D strain distribution was obtained inside the model materials, which provided theoretical guidance for optimizing process parameters on the orbital cold forging of the edge cam. The factors that caused a crack were identified and the deformation laws in orbital cold forging of an edge cam were clarified. The metal flow line, hardness, microstructures and accuracy of the orbital cold forged edge cam were found to meet the required service properties of the product. Keywords: Orbital cold forging, edge cam, photoplasticity, simulation 1. INTRODUCTION The edge cam of the automobile fuel injection pump is a key part with complicated shape and high precision, encountered high contact stress and a high shearing stress. It is hard to be made by the conventional forming processes or machining processes, and it doesn’t meet service properties of the product. The structural character and the forming property of materials of the edge cam were analyzed. Orbital cold forging is a forging process where a fixed bottom die and a moveable/orbiting top punch come together to form complex geometric workpieces with finished dimensional accuracy in a single forging operation. The orbiting upper die rolls over a metal blank while the bottom die is raised hydraulically. The billet is kneaded into the bottom die with relatively little force to produce a Near Net Shape or finished workpiece. This process features the orbiting upper die. Due to this orbiting motion over the workpiece, th