大尺寸多小孔冲孔落料 - 副本.doc

摘要 落料冲孔复合模的设计，冲压模具主要是将板料分离或成形而得到制件的加工方法。因为模具的生产主要是大批量的生产，而且模具可以保证冲压产品的尺寸精度和产品质量，模具的设计与制造主要考虑到模具的设计能否满足工件的工艺性设计，能否加工出合格的零件，以及后来的维修和存放是否合理等。在本次设计中，不仅要考虑要使做出的零件能满足工作要求，还要保证它的使用寿命。其次设计中还要考虑到它的实际工作环境和必须完成的设计任务，采用倒装复合模，凸凹模的外形和内型孔、凹模型孔采用数控线切割机床加工，冷冲压冲裁模主要用于金属制品的成型，它是冲压制品生产中十分重要的工艺装置。冲压模的基本组成是：上下模座、模具垫板、下模固定板、凹模镶块、抬料钉、导料板、导柱导套、卸料板弹钉、卸料板等。通过对冲裁图样零件的工艺性的正确分析，设计了一个连续冲裁冲孔落料模。本设计介绍了模具成型零件包括凸模、凹模及其他零件，如卸料板、固定板、垫板、导柱、导套等的设计和选用过程，重要零件的工艺参数的选择与计算，冲裁机构与送料挡料以及其它结构的设计过程，并对着重对模具的设计部分作了详细介绍。在设计中要考虑到很多关于我所设计模具的知识，包括它的使用场合、外观要求等，从这里可以知道模具设计是一项很复杂的工作，所以在设计要不断的改进直到符合要求。 关键词:落料；工艺性；凸凹模；复合模； Abstract My graduation project is the blanking piercing die,stamping diemainly to isolated or forming the sheet metal processing methods are workpiece.Because molds are mainly high volume production,and stamping die products can ensure the dimensional accuracy and quality,mold design and manufacture of primary consideration to the mold design can meet the design process the workpiece ,can process a qualified parts,and,later,maintenance and storage is reasonable.In this design,not only to consider making the parts to make to meet the job requirements,but also to ensure its service life. Second,the design should also take into account the actual work environment and must complete the design task,using inverse compound die,the shape of main punch the holes,die hole model used CNC Cutting Machine, Cold-metal stamping die mainly used for the metal products, and it is very important in the production of stamping technology devices. The basic component of stamping molds is block model from top to bottom, backing strip，fixed-plate of mould, die inserts, raising nails, plate unloading, guidepillars and guide bushes, unloading bombs nail plate, stripper plate and so on. Through to technological correct analysis of the blanking patterns components, has designed a continual blanking punching die blanking . This design introduced the mold formation components including the plunger, the lower die and other components li