基于激光声磁技术的钢坯表面裂纹非接触式无损检测研究.pdfVIP

基于激光声磁技术的钢坯表面裂纹非接触 式无损检测研究 赵 扬，刘 伟，郭 锐，宋江峰，马 健，贾中青 （山东省科学院激光研究所，山东 济南，250014） 摘 要：本文基于激光声磁技术提出了适用于钢坯表面裂纹无损检测的新方法。该方法利用了激 光在钢坯表面激发出的 Rayleigh 波遇到表面裂纹发生波型转换生成横波的原理，并借助横波 EMAT （Electromagnetic-acoustic transducers）传感器来非接触式接收缺陷信号。对含有尺寸为 30× 0.2 mm×0.2 mm表面裂纹的钢坯试样进行了检测，讨论了 EMAT传感器与钢坯表面间距（lift-off值） 以及 EMAT 传感器与激光源间距对检测灵敏度的影响。结果表明， lift-off 值是影响本方法的检测 灵敏度的主要因素。本文所提出的方法在高温连铸坯检测领域具有明显的应用前景。 关键词：激光超声；电磁超声；无损检测；钢坯；表面裂纹 Investigation on the Noncontact Testing Surface Crack of Steel Based on Laser-EMAT Technique ZHAO Yang, LIU Wei, GUO Rui, SONG Jiang-Feng, MA Jian, JIA Zhong-Qing (Laser Research Institute of Shandong Academy of Sciences, Jinan, 250014,China) Abstract: A novel method for nondestructive testing surface crack of steel has been proposed based on the laser-EMAT technique in this work. According to the principle of Mode transformation from Rayleigh wave to shear wave, the defect signal was received using the shear wave EMAT sensor in the non-contact way. The experiments were carried out on the steel sample with size 30× 0.2 mm× 0.2 mm of crack. Further, the influences of life off value and distance between EMAT sensor and laser beam on the testing sensitivity were discussed, respectively. It was found the life off value is the main factor that effects sensitivity of the proposed method. There is a clear prospect of the method applied to test continuously cast bloom at high temperature. Keywords: laser ultrasonic; EMAT; nondestrutive testing; steel; surface crack 117 1 引言 表面裂纹是影响连铸坯表面质量的重要因素, 如何在线检测连铸坯表面裂纹不仅对于提高连铸 坯质量具有重要的意义, 而且是控制次道工序产品退废率的主要手段[1]。目前，用于铸坯表面裂纹的检测 方法有传统超声方法和涡流方法[2-3]，这些方法在常温下具有较高的检测精度。然而，考虑到在线连铸坯的 表面温度最高可达