管锯钻钻削碳纤维复合材料之研究.pdfVIP

先進工程學刊第二卷 第三期 145 Journal of Advanced Engineering Vol. 2, No. 3, pp. 145-149 / July 2007 管鋸鑽鑽削碳纖維複合材料之研究 Study of Core-Saw Drill in Drilling Carbon Fiber Reinforced Plastics *1 2 曹中丞 張瑞慶 Chung-Chen Tsao*1, Rwei-Ching Chang2 摘要 對需要以孔做為接合之複合材料構件而言，鑽削仍是目前工業界最常喜歡使 用的低廉加工方法。在所有碳纖維複合材料鑽孔缺陷中，本文關心出口脫層。採 用超音波掃瞄法檢測材料的脫層，主要原因是碳纖維複合材料顏色為黑色，不易 用工具顯微鏡進行。鑽削碳纖維複合材料實驗所獲之軸向推力量測結果，與理論 臨界軸向推力比較，其誤差值約為 13.2 % 。同時，管鋸鑽的軸向推力與脫層會隨 著進給速率的增加而增加，且隨著主軸轉速的增加而減少，而管鋸鑽內徑 7.4mm 之軸向推力與脫層，較內徑 5.5mm鋸鑽均大，此與實際加工所得之結果非常吻合。 關鍵詞 ：管鑽，管鋸鑽，脫層，軸向推力 Abstract Drilling is the cheapest employed machining operations in industry for hole making for riveting and fastening structural assembles of composite materials. Among all defects during drilling of carbon fiber reinforced composite materials, delamination is a concern in this paper. The evaluation of the delamination damage is important but rather difficult by tool’s microscope, particularly for carbon fiber-based composites, because their colour makes visual inspection difficult. The error between experimental and theoretical thrust force in drilling carbon fiber reinforced plastics is about 13.2%. The thrust force and delamination for core-saw drill increase with the increasing feed rate and decrease with the increasing spindle speed. The values of thrust force and