振动筛横摆偏差原因.docVIP

振动筛横摆偏差原因 对筛分机械的性能要求较高，应具有良好的脱水、脱泥、脱介粒度分级的功能，同时结构要精良，便于安装、维修管理。根据这一要求其中直线振动筛在选煤厂中得到广泛应用。直线振动筛是由筛箱、筛网、激振器组成。传动方式有双电机自同步拖动，单电机皮带轮传动2种方式，筛子在使用过程中也存在着一些问题。除部分为机械故障外，大部分为运行异常，如振动方向角不一，横摆偏大，四角振辐相差较大和物料跑偏，有的筛面物料打转和滞留等问题，影响了生产的正常运行。 For screening high mechanical performance requirements, should has good dewatering, desliming, medium granularity classification of function, structure to sophisticated at the same time, ease of installation, and maintenance management. According to the requirement of linear vibrating screen is widely used in coal preparation plant. Linear vibrating screen is composed of sieve box, screen mesh, vibrator. Since the synchronous transmission means has two motor drag, single motor pulley drive 2 ways, a sieve in use process there are also some problems. In addition to the parts for the mechanical failure, most of them run abnormalities, such as different vibrating direction Angle, yawing slants big, four vibration amplitude is large and the material running deviation, some screen surface material swirling and retention problems, affecting the normal running of production. 2 运行情况分析 2 operation situation analysis 振动筛在运行过程中出现异常的原因，有以下几个方面：①振动筛安装不正确，基础不平或激振器轴与传动轴中心偏离太大（如果用万向联轴节连接，较为突出）。②振动筛运动部分与溜槽、料斗等不动部分之间卡有异物。③给料不均导致偏载，甚至筛面一边无料。④筛板固定不牢或有破损，产生二次振动。⑤不同位置的支撑弹簧刚度相差悬殊或有断裂的现象发生。⑥振动筛的工作频率和某一阶固有频率相同而产生共振。⑦激振器装配不佳，如双箱式激振器，当2个激振器振动方向角不同。会造成两侧筛板振动方向角不一致。⑧振动筛设计不合理，重心位置不当，激振器合力方向未能通过重心，偏差较大。⑨在采用2个箱式激振器相互连接的大型振动筛，经几次大修后易出现运行异常情况，如扭振、物料跑偏、筛侧板断裂等情况，主要由于激振器是由2根装有主副偏心块的轴组成，两轴之间再由2个相同的齿轮相连，如图1所示，这种结构保证了两轴同速反向地同步回转，使两轴上的激振力叠加，产生与水平面一定夹角的激振力，实际上激振力的合力方向完全是由偏心块的偏心位置所决定的，即依靠两齿轮啮合的正确位置来决定偏心块的正确位置。因齿轮啮合会使合力方向和激振力变化，如2个激振器的合力方向出现夹角时，振动筛就会发生扭振。同理，当连接2个激振器的传动轴两端法兰盘螺栓孔错位，也产生与上述同样的情况。所以，当出现这些情况时会使振动筛运行不正常，而其中的扭振对振动筛的危害尤甚。 Vibrating screen the reason for anomalies in the process of operation, has the following several aspects: (1) vibrating screen installation is not correct, based on uneven or vibrator shaft and drive shaft center deviation is too big (if the connection with uni