薄壁零件高速铣削稳定性预测与验证.pdfVIP

第 45 卷第 11 期 机 械 工 程 学 报 Vol.45 No.11 2009 年 11 月 JOURNAL OF MECHANICAL ENGINEERING Nov. 2 0 0 9 DOI ：10.3901/JME.2009.11.146 薄壁零件高速铣削稳定性预测与验证* 梁睿君1, 2 叶文华1, 2 (1 ．南京航空航天大学江苏省精密与微细制造技术重点实验室 南京 210016 ； 2. 南京航空航天大学机电学院 南京 210016) 摘要：针对薄壁零件高速铣削加工系统小刚度、动态变化的频响特点和高阶动态特性，研究其无颤振稳定铣削的极限预测理 论。针对薄壁结构小刚度的频响特性，建立由刀具子系统和工件子系统之间的相对动态特性决定的铣削动力学模型和无颤振 稳定切削的临界条件；针对高速铣削的高转速特点，建立基于多自由度系统高阶动态特性的稳定性极限预测模型；针对薄壁 结构在加工过程中其动态特性的时变性，提出通过跟踪工件在不同加工阶段的动态特性进行稳定性极限预测的方法。对典型 薄壁结构进行切削试验，试验结果验证了所提出的稳定性预测模型和预测方法的有效性。 关键词：薄壁 高速铣削 稳定性预测 动态特性 中图分类号：TG50 Stability Prediction for High-speed Milling of Thin Walled Structures and Experimental Validation LIANG Ruijun1, 2 YE Wenhua1, 2 (1. Jiangsu Key Laboratory of Precision and Micro Manufacturing Technology, Nanjing University of Aeronautics Astronautics, Nanjing 210016; 2. College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics Astronautics, Nanjing 210016) Abstract ：In view of the frequency response characteristic of small stiffness and dynamic variation and the dynamic behaviour of high order for high-speed milling system of thin walled structures, stability limits prediction theory is studied. In connection with the small-stiffness frequency response characteristics of thin walled structures, the dynamic model and the stability critical condition determined by the relative dynamic behaviour between tool subsystem and workpiece subsystem are put forward. In the light of the high-rotation characteristics of high-speed milling, the stability limit prediction model based on the