注塑气辅技术指南.docVIP

Injection Molding Gas Assist Technology Guide 气体辅助注塑成型技术指南 Contents 目录 About Gas Assist Injection Molding 有关气体辅助注塑成型 Process Mechanics Stages of Gas Assist Molding Path of Least Resistance for Gas Penetration Packing via Gas Assist 过程机制 气辅成型阶段 气体进入阻力最小的通道 气体保压 Process Methods Process Sequence Gas Injection Location Gas Delivery System 工艺方法 工艺顺序 气体注入位置 气体运送系统 Part Performance Structural Performance Part Stiffness Part Strength 零件性能 结构性能 零件的坚固性 零件的强度 Part Design Types of Parts Design of Open Channel Parts Gas Channel Layout Balancing of Polymer Fill Gas Channel Size and Geometry Channel System Design Procedure Process Analysis Part Analysis Material Selection Secondary Operations 零件设计 零件类型 开放式通道零件的设计 气体通道布局 聚合物填充的均衡 气体通道尺寸和几何图形 通道系统设计程序 过程分析 零件分析 材料选择 二次操作 Mold Tool Design Mold Materials Tool Design 模具工装设计 模具材料 工装设计 Process Control Wall Thickness Formation Control of Wall Thickness Effect of Viscosity on Wall Thickness Part Consistency Interaction of Wall Thickness with Gas Penetration Troubleshooting 过程控制 厚壁形成 厚壁的控制 速度对厚壁的影响 零件的连贯性 厚壁和气体渗入的相互作用 发现并修理故障 About Gas Assist Injection Molding Gas assist injection molding is a variation of conventional injection molding that can be easily retrofitted to an existing injection press by the addition of an auxiliary gas unit. The usual injection of molten plastic is assisted by the introduction of pressurized gas (usually nitrogen) into the mold. The gas produces a bubble which pushes the plastic into the extremities of the mold creating hollow sections as the bubble propagates. Gas assist molding offers a variety of process and design features which can help to meet application requirements. Some of the potential features and benefits are listed below: 气体辅助注塑成型 气体辅助注塑成型是从传统的注射成型发展而来的。它的工作原理是将高压氮气通过注塑喷嘴或气针射至模腔内。射入的气体会产生气泡，这个气泡将推动熔体塑料进入模具的末端从而产生中空截面。 气辅成型有很多工艺和设计特点，这些工艺和设计特点有助于满足应用要求。一些潜在的特性和优点如下： Extend Design Guidelines 扩大设计指南 Hollow Thick Parts or Thick Sections Within Parts Can Enable: 中空厚零件或厚截面可： - Large ribs or flow leader