怎样选择切削参数.pptVIP

modified by PC China Easy to use * 选择切削参数的方法 m/min m/min ap Depth of cut (inches) fn Feed (inches/rev) vc Cutting speed (surface feet/min) Machining conditions Application type Product-specific cutting data Complete information on CoroKey label for correct application of insert Workpiece materials 1 2 3 Make use of the tools Utilize the potential ofap - to reduce number or  cuts fn - for shorter cutting time vc - for best tool life Compensation of cuttingspeed for tool life Application range Speed range 10 min. tool life15 min. tool life30 min. tool life The basis of a tool life Tool life(Mins.) Correction factors “Start value” Why do we have so many choices in grades, chipbreakers. Why can’t we offer one insert to do anything. Answer: the customer has some many requirements from us. Every material machines differently, how the chip flows across the cutting edge, how much load (hp) is required from the machine, and how much cutting forces are required in order to shear the material Use the bicycle wheel example. In one revolution of the wheel the inner hub travels a short distance (surface feet). In one revolution of the wheel the outer hub travels a longer distance. In order for both distances to be equal, the inner hub has to revolve more times (RPM) Do an example, put several diameters on board, surface remain constant, have student figure out RPM using machining calculator. hidden Today, the recommended cutting data comes right on the box. Try to set your data near the upper limits of the recommended data when utilizing our new grades. This will help your productivity Remember to use the correction factors on your cutting data to alter tool life if necessary. (point to slide) Here are some of the things we will focus on Positive vs negative Lead angle of toolholder Shape of insert Edge prep Grade of carbide Size of insert Tool nose radius Speed, Vc If you were to take a dial caliper, you can determine the approx ap by measuring across th