手工电弧焊焊接工艺-已翻译.docVIP

手工电弧焊焊接工艺 Welding technology of manual arc welding 焊前准备 Preparation 根据施焊结构钢材的强度等级，各种接头形式选择相等强度等级牌号和合适焊条直径。 Choose the electrode with the equal strength grade and suitable diameter according to the strength grade and type of joint of the steel structure that needed to be welded. 当施工环境温度低于0℃，或钢材的碳当量大于0.41％及结构刚性过大，特定构件焊接有特定要求时并构件较厚时应采用焊前预热措施，预热温度为80℃～100℃，预热范围为板厚的5倍，但不小于100mm。 When the construction temperature is below 0℃ or the carbon equivalent of the steel is more than 0.41％ and the rigidity is too big, or the specified parts have the specified requirements of welding, or the part is relatively thick, then the welding preheating shall be taken with the temperature of 80℃～100℃ and the preheating range shall be 5 times the thickness of the steel plates, but no less than 100mm . 工件厚度大于6 mm对接焊时，为确保焊透强度，在板材的对接边沿开切V形或X形坡口，坡口角度α为60°，钝边p=2-3 mm ,装配间隙b＝2mm，如图1。当板厚差≥4 mm时，应对较厚板材的对接边缘进行削斜处理，如图2。 When the butt welding is taken for the parts with the thickness more than 6mm, in order to guarantee the welding penetration strength, make a V-type or X-type groove at the edge of the joints, the groove angle α shall be 60°, truncated edge p=2-3 mm, fit-up gap b＝2mm, see picture 1. When the thickness of the steel plate is ≥4 mm, the chamfer shall be taken at the edge of the joints for the relatively thicker plate, see picture 2. α α p b p b Picture 1 L δ δ1 Picture 2 焊条烘焙：酸性药皮类型焊条焊前烘焙150℃×2保温2小时；碱性药皮类焊条焊前必须进行300～350℃×2烘焙，并保温2小时才能使用。 Baking of electrode: the acidity covered electrode shall be baked 150℃×2 and kept warm for 2 hours; alkalinity covered electrode shall be baked 300～350℃×2 and kept warm for 2 hours before being used. The electrode can be used only after this above step. 5.焊前接头清洁要求，在坡口或焊接处两侧30 mm范围内影响焊缝质量的毛刺、油污、 水、铁锈等脏物及氧化皮，必须清除干净。 Regar