Thermal Protection System (TPS) Return-to-Flight Activit.pptVIP

Thermal Protection System (TPS) Return-to-Flight Activit.ppt

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Thermal Protection System (TPS) Return-to-Flight Activit.ppt

24 July 2000 Thermal Protection System (TPS) Return-to-Flight Activities Steve M. Poulos, Jr. Orbiter Project Office September, 2003 TPS RTF Activities Comprise Hardware Processing, Impact Testing, and Model Development Both Tile and Reinforced Carbon Carbon (RCC) for STS-114 Will Complete Their Normal Turnaround Flow Processing RCC panels will also be subjected to non-destructive evaluation (NDE) to look for potential hidden damage such as cracks, voids, delaminations, or sub-surface oxidation. Analytical Models Will Be Developed to Predict Damage to Tile or RCC Basic material properties testing will provide data necessary for model development Impact test results will verify the model predictions Impact Testing Will Be Performed on Both Tile and RCC to Determine the Damage Threshold Tile impact tests will be performed on acreage tile, carrier panels, and door edge tile configurations RCC impact testing will be conducted on coupons and full-scale panels Tile Turnaround Processing Tile RTF Preparation Will Meet All Turnaround Requirements and Include All Processing Verifications Complete Visual TPS inspection for damages/discrepancies Nose Landing Gear Door (NLGD), Main Landing Gear Door (MLGD), External Tank Door (ETD) perimeter tile and Leading Edge Support Structure (LESS) Carrier Panel (C/P) tile/previous repair integrity inspection Elevon Cove Leak Check verification MLGD environmental seal contact verification Perform all lower surface flow path inspections ET Doors MLGD NLGD LESS C/P’s Chin Panel C/P’s RCC Turnaround Processing RCC RTF Preparation Will Meet All Turnaround Requirements and Include All Processing Verifications Step and gap evaluation (alignment) Spar fitting shimming to original build condition Panel/tee clevis fitting, shear fitting and spanner beam fitting shimming to per-print gap requirements Addressed all spar corrosion issues and hole thread mark issues Visual inspection of RCC for pin holes RCC Panels Are Also Undergoing NDE to Look fo

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