制程失效模式及后果分析培训.pptVIP

April ,2010TM-002 , Rev:00 Prepared By : HenryLi 10. Potential Failure Mode 潜在失效模式 it can be a cause associated with a potential failure mode in a subsequent operation or an effect associated with at potential failure in a previous operation 可能是下一工序 的某个潜在失效模式的一个相关起因或是上一工序的某个潜在失效模式的一个相关后果 Assumption: that the incoming parts are correct 应假定所接收的零件/材料是正确的。 10. Potential Failure Mode 潜在失效模式 List each potential failure mode for the particular operation .The process engineer should be able to pose and answer the questions： 列出每个操作的所有失效模式.过程工程师应提出并回答下列问题： How can the process/part fail to meet requirements? 零件/过程怎样不满足要求？ Regardless of engineering specification,What would a customer (end user,subsequent operations or service) consider objectionable? 无论工程规范如何，顾客（最终使用者，后续工序或服务）认为的可拒收的条件是什么？ 10. Potential Failure Mode 潜在失效模式 Typical failure modes ：典型的失效模式可能是但不局限于： Bent弯曲 Burred毛刺 Hole off-location孔错位 Cracked断裂 Hole too shallow开孔太浅 Hole missing漏开孔 Handling damage转运损坏 Dirty脏污 Deformed变形 Hole too deep开孔太深 Surface too smooth表面太平滑 Surface too rough表面太粗糙 Open circuited开路 Short circuited短路 Mislabeled贴错标签 Described in physical or technical terms, NOT as a symptom noticeable by the customer 潜在失效模式应以规范化或技术术语描述，不同于顾客察觉的现象 11. Potential Effect(s) of Failure 潜在失效效应 The effects of the failure mode on the customers 下游用户生产过程或最终的客户那里会注意到或体验到的后果。 Describe the effects of the failure in terms of what the customer might notice or experience,remembering that the customer may