难处理金矿搅拌生物反应器CFD评估.pdfVIP

难处理金矿搅拌生物反应器的CFD 评估 1,2 2 2 2 宋 涛 ，蒋开喜 ，周俊武 ，沈政昌 （1.东北大学材料与冶金学院，沈阳 110819 ；2.北京矿冶研究总院，北京 100160 ） 摘要：生物预氧化技术在黄金冶炼方面已经进行了多年工业实践。对于低品位难处理金矿，应用大型高效搅拌生 物反应器可以在很大程度上节约操作成本。本文应用基于欧拉双流体模型的 CFD 模型针对北京矿冶研究总院 （BGRIMM ）设计的搅拌生物反应器进行评估和改进。模型预测了槽内混合气液流场、气体体积分数、气泡分布 等重要指标，评估了叶轮转速和搅拌区剪切力对槽内流场的影响。在使用了一种新设计的位于槽底部的气体喷嘴 后，进气口能够产生的高速气体。CFD 模型描述了这种进气方式对气液流场的影响，并通过模拟比较了使用这种 进气方式与传统低速进气口时槽内气液流场的区别。现场工业试验结果显示，通过 CFD 模拟改进设计的搅拌生 物反应器拥有更好的生物预氧化效果。 关键词：微生物冶金；生物搅拌反应器；CFD 模拟；气液两相流 CFD Evaluation of a Stirred Tank Bioreactor for Refractory Gold Concentrates 1, 2 2 2 2 SONG Tao , JIANG Kaixi , ZHOU Junwu , SHEN Zhengchang (1. School of Materials and Metallurgy, Northeastern University, Shenyang, 110819, China; 2. Beijing General Research Institute of Mining and Metallurgy, Beijing, 100160, China) Abstract ： The industrial application of bio-oxidation in the gold extraction has been realized for years. Large scale stirred tank bioreactors in high performance are essential to save operation costs for low grade refractory gold concentrates. In this paper, CFD models by using the Eulerian two-fluid method were developed to evaluate and improve BGRIMM’s stirred tank bioreactor design. Mixed gas liquid flow fields and some important factors such as the gas volume fraction in the whole tank and the gas distribution were predicted. The effects of impeller speed and the shear stresses in the intermixing zones on flow fields in the stirred tank bioreactor had been investigated using computational method. The performance of high-spee