泵盖加工工艺及夹具设计.docVIP

江阴职业技术学院 毕业设计 课 题： 泵盖加工工艺及夹具设计 专 题： 专 业： 机械制造及自动化 学 生 姓 名： 班 级： 学 号： 指 导 教 师： 完 成 时 间： 摘 要 泵盖零件的主要加工表面是平面及孔系。一般来说，保证平面的加工精度要比保证孔系的加工精度容易。因此，本设计遵循先面后孔的原则。并将孔与平面的加工明确划分成粗加工和精加工阶段以保证孔系加工精度。基准选择以泵盖的输入轴和输出轴的支承孔作为粗基准，以底面与两个工艺孔作为精基准。主要加工工序安排是先以支承孔系定位加工出顶平面，再以顶平面与支承孔系定位加工出工艺孔。 关键词：泵盖类零件；工艺；夹具； ABSTRACT Body parts of the main plane of the surface and pore system. In general, the plane guarantee processing precision than that of holes machining precision easy. Therefore, this design follows the surface after the first hole principle. Plane with holes and the processing clearly divided into roughing and finishing stages of holes to ensure machining accuracy. Datum selection box input shaft and the output shaft of the supporting hole as a rough benchmark, with top with two holes as a precision technology reference. Main processes arrangements to support holes for positioning and processing the top plane, and then the top plane and the supporting hole location hole processing technology. In addition to the follow-up processes individual processes are made of the top plane and technological hole location hole and plane processing. Supported hole processing using the method of coordinate boring. The whole process of processing machine combinations were selected. Selection of special fixture fixture, clamping means more choice of pneumatic clamping, clamping reliable, institutions can not be locked, so the production efficiency is high, suitable for large batch, line processing, can meet the design requirements. Key words: Angle gear seat parts; fixture;  目 录 摘 要 II ABSTRACT III 第一章 加工工艺规程设计 1 2.1 零件的分析 1 2.1.1 零件的作用 1 2.2 泵盖加工的主要问题和工艺过程设计所应采取的相应措施 2 2.2.1 孔和平面的加工顺序 2 2.2.2 孔系加工方案选择 2 2.3 泵盖加工定位基准的选择 3 2.3.1 粗基准的选择 3 2.3.2 精基准的选择 3 2.4 泵盖加工主要工序安排 3 2.5 机械加工余量、工序尺寸及毛坯尺寸的确定 5 2.6确定切削用量及基本工时（机动时间） 6 2.7 时间定额计算及生产安排 15 第二章 镗Φ18孔夹具设计 19 2.1 研究原始质料 19 2.2 定位、夹紧方案的选择 19 2.3切削力及夹紧力的计算 19 2.4 误差分析与计算 21 2.5 夹