高压喷嘴性能检测系统.docVIP

高压水除磷喷嘴性能参数自动测试装置设计 摘要 随着我国市场经济的发展和加入WTO，我国制造的钢铁产品要面对国际市场的激烈竞争。钢材产品质量主要受其尺寸和形状精度、表面质量和力学性能三个方面的影响。高压水除磷系统主要通过高压水除去钢铁表面的氧化膜，从而达到提高钢铁产品表面质量的目的。 本文针对目前钢铁产品生产中存在的表面质量问题，提出了基于PLC控制的高压水除磷喷嘴性能参数自动检测的方案。选用S7-200和四个扩展模块，结合伺服电机与触摸屏，开发了高压水喷嘴性能参数采集系统。该系统包括工作台运动控制部分和性能参数采集部分，工作台运动控制部分实现了工作台手动控制、自动控制以及工作台归零位程序的设计，性能参数采集部分中包括对高压水喷嘴性能参数的采集、存储、读取功能，通过这两部分设计的结合，实现了对高压水喷嘴参数的准确、快速的采集。 该系统在控制工作平台运动的基础上完成了对喷嘴性能参数的采集，绘出了喷嘴压力分布图，从而能够更好地提高钢铁除磷效果。 高压水除磷；PLC；伺服电机；参数采集High pressure water spray nozzle performance parameters phosphorus automatic test equipment design Abstract Along with the development of the market economy and joining WTO, Chinas manufacturing of steel products to face fierce competition in the international market. The quality of Steel product is made up of three facets: size and form precision, surface quality, dynam capability. High-pressure water through high pressure water system mainly phosphorus steel surface to remove the oxide film, so as to improve the surface quality of steel products purposes. To solve the problem of the surface quality in steel product manufacture, the parameter detection system of muzzle based on PLC control is put forward. S7-200 and four optional expansion modules, combined with the servo motor and the touch screen, the development of high-pressure water nozzle performance parameter acquisition system. The Servo Motor and the data acquisition card of NI Company are used to design the system including two portions: workbench control design and parameter acquisition design. The design of workbench is composed three parts: manual control、auto control、back to initial position. The parameter acquisition, storage, read function constitute the capability parameter acquisition. The system implement the parameter acquisition precise and fleetly via the combination of the two parts. The working platform motion control system based on the completion of the performance parameters of the acquisition of the nozzle, the nozzle pressure distribution