GE塑料教育训练Base.pptVIP

長華塑膠公司 * 變形 燒焦或黑紋 光澤 氣泡 短射( 缺料 ) 收縮不均 毛邊 噴痕 黏模 壓力過高 指印 ( 應力痕 ) 尺寸公差 成形問題分析處理 基本原則 一些基本步驟可有效率地處理成形所發生之問題... 計劃性思考對策 一次處理一種問題 耐心地, 觀其變化 使其規律化 記錄其變化 成形問題分析處理 射出成形中之 - - - 問題對策 成形問題分析處理 收縮 / 下陷 (Sink Mark) Caused by Internal Stresses within Thicker Sections of the Part as a Result of Insufficient Polymer Molecules. 成形問題分析處理 收縮 / 下陷 Ways to Minimize Sink Marks Check the Part Design Check Feed Rate Increase Injection Speed Increase Injection Pressure Increase Mold Temperature Increase Injection Hold Time Check Melt Temperature Increase Back Pressure Maintain Sufficient Venting Increase Runner/Gate Dimensions 成形問題分析處理 氣泡 (Void) Voids Are Cause by Too Few Molecules within the Mold. As Opposed to Sink Marks, Part Wall Strength is Sufficient to Withstand the Internal Stress Caused by the Melt Cooling Process. 成形問題分析處理 氣泡 Ways to Minimize Voids Check the Part Design Check Feed Rate Increase Injection Hold Time Increase Injection Speed Increase Mold Temperature Check Melt Temperature Increase Back Pressure Maintain Sufficient Venting Increase Runner/Gate Dimensions Increase Injection Pressure 成形問題分析處理 變型 (Warping) Warping is Caused by Non-Uniform Orientation and Uneven Stress Levels on Different Sides of the Part. 成形問題分析處理 變型 Check the Piece Part Design Check Feed Rate Decrease Injection Pressure Decrease Injection Speed Decrease Mold Temperature Increase Injection Hold Time Check Melt Temperature Check Cooling Passages 成形問題分析處理 毛邊 (Flash) Flash Will Occur When Injection Pressure Exceeds Clamp Force or Shut-Off is Damaged. 成形問題分析處理 毛邊 Loose Clamp Injection Pressure Too High Injection High Pressure on Too Long Injection Speed Too Fast Melt Temperature Too High Improper Feed Rate Damaged or Overheated Mold 成形問題分析處理 短射 / 缺料 (Short Shots) Short Shot is the Inability to Completely Fill a Part. 成形問題分析處理 短射 / 缺料 Ways to Minimize Short Shots Check for Nozzle Damage Increase Injection Pressure Increase Stock Temperature Increase Shot Size Incr