连续重整装置换热流程综合分析和改进.pdfVIP

连续重整装置换热流程综合分析与改进* 胡鹏飞，张冰剑，陈清林* （中山大学化学与化学工程学院/低碳化学与过程节能广东省重点实验室，广州 510275 ） 摘要：以国内某炼油厂连续重整装置为研究对象，在运用流程模拟软件PRO/II 对连续重整换热流程进行模拟计 算基础上，进行过程用能分析。借助能级-热量 （e-Q ）图，找出换热过程用能瓶颈，提出优化改进方案。对重整 进料的重复冷却、升温换热过程的综合分析，发现过程传热火用损高达193.26 kW 。通过调整物流的换热次序，消 除物流的重复冷却、加热，优化匹配装置内热源与热阱等措施，有效回收装置热量与冷量，提高重整进料的换热 终温，以减少加热炉燃料消耗，降低装置能耗。优化后传热火用损减少了75.94 kW，提高了装置能量回收率,同时 减少了加热炉和空冷器负荷。 关键词：用能分析；连续重整；能量优化；换热网络 中图分类号：TQ 028.8 文献标识码：A Analysis and optimization for the heat exchanger network of a continuous catalytic reforming unit * Hu Pengfei, Zhang Bingjian, Chen Qinglin (School of Chemistry and Chemical Engineering, Sun Yat-Sen University/ The Key Laboratory of Low-carbon Chemistry Energy Conservation of Guangdong Province, Guangdong, Guangzhou, 510275) Abstract ：Based on a domestic continuous catalytic reforming unit, the heat exchanger network is simulated by using the simulation software of PRO/II, an exergy analysis is presented by means of an energy grade-heat load(e-Q) diagram and the bottlenecks in the heat exchange process are identified. The optimizing improvement measures and programs are proposed. By analyzing the cooling and heating process of the feed, the exergy loss is up to 193.26 kW. By adjusting the heat exchange sequence, eliminating the reduplic ate process of cooling and heating streams, optimiz ing the match of the heat sources and source sinks, etc, the heat and cold are effectively recovered and the final temperature of the feed is improved so as to reduce the fuel consumption and energy consumption of the unit. After optimization, the exergy loss is reduc ed by about 75.94 kW for heat exchanging. The energy recovery is improved, and