基于deform模具寿命的预测(中英文)毕业论文.doc

Abstract 摘要 This paper describes the estimation method of die service life based on wear and the plastic deformation of dies in hot forging processes. Die service life is considerably shortened due to the thermal softening of surface layer, caused by the high thermal load and long contact time between the dies and the deforming material. Also, the die service life depended on wear and the plastic deformation of dies can be to a large extent determined by finite element (FE) analysis, wear and thermal softening tests. These are some of the major limiting factors affects die accuracy and die service life, and forming velocity and initial die temperatures influence greatly wear and the plastic deformation of hot forging dies. In this study, two methods are suggested for estimating the service life of hot forging dies by plastic deformation and abrasive wear, and these applied to predict the product quantity according to two main process variables, forming velocity and initial die temperature for a spindle component. Through the applications of the suggested methods, the thermal softening of dies due to the local temperature rise led to the reduction of the service life of hot forging dies by plastic deformation more than by abrasive wear. ? 2004 Elsevier B.V. All rights reserved. 本文介绍了计算方法的模具使用寿命基于磨损和塑性变形的模具在热锻过程。模具使用寿命大大缩短由于热软化的表面层，高所造成的热负荷和长期接触死亡之间的时间和变形的材料。此外，模具使用寿命取决于磨损和塑性变形的模具可在很大程度上取决于有限元（远东）分析，磨损和热软化试验。这些都是一些主要限制因素影响模具的精度和模具使用寿命，并初步形成速度和模具温度的影响力大大磨损和塑性变形的热锻模。在这项研究中，提出了两种方法估算的使用寿命热锻模的塑性变形和磨损，而这些用于预测产品数量根据两个主要过程变量，初步形成速度和模具温度为主轴的组成部分。通过应用所建议的方法，热软化的死亡，由于当地气温上升导致减少使用寿命的热锻模的塑性变形超过了磨料磨损。 ? 2004埃尔塞维尔湾五，保留所有权利Keywords: Hot forging; Die service life; Wear; Plastic deformation; Thermal softening; Tempering parameter 关键词：热锻;模具使用寿命;磨损;塑性变形;热软化; 回火参数 IntroductionHot forging is one of the most conventional metal-forming processes used in the production of critical parts in various industries [1]. Actually, it is widely used in the manufacturing of automobiles and industrial