压铸模流道及浇口设计.pptVIP

流道與澆口設計系統Designing Runner and Gating Systems T.H. Siauw 產品背景Product background 經過CSIRO的15年研發 Over 15 years RD by CSIRO 在 MS-WINDOWS 環境下操作 Operate under MS-WINDOWS 由CASTEC作全球性行銷 Marketed worldwide by Castec Australia 模具設計的特性Die Design Features 機械特性: 模具分佈各部界面 Mechanical features: die layout parting face 流動特性: 流道澆口 Fluid flow features: runner and gate 熱流特性: 冷卻加熱 Thermal features: cooling heating 模具設計電腦輔助工具Computer-Aided die design tools 機械性: Autocad, Unigraphics Mechanical features: Autocad, Unigraphics 流動特性: CASTFLOW Fluid flow features: CASTFLOW 熱流特性: CASTHERM Thermal features: CASTHERM 模具設計之整合Integrated Die Design 課程主題Topics 流道澆口設計之流程 Runner and gating design procedures 充填模式分析 Fill pattern analysis 電腦軟體CASTFLOW CASTFLOW Case studies Case studies 問題在哪?The problem 流道澆口設計之流程Runner and Gating Design Procedures 大姆指法則-經驗公式 Rule of thumb - experience based 充填時間法則 Fill time based 充填模式法則 Fill pattern based 充填時間法則之流程Fill time based procedure 決定充填時間 (=t) Determine the cavity fill time (= t) 計算鑄件體積 (=V) Calculate the casting volume (= V) 計算金屬熔液湯流率 (F=V/t) Calculate metal flow rate (F=V/t) 指定澆口速度 (u40m/s) Assign gate speed (u 40 m/s) 澆口面積 (A=F/u) Gate area (A = F/u) 計算澆口面積Calculate the gate area 充填時間法則之缺點Weaknesses of Fill Time based approach: 最佳充填時間無法肯定 Optimum cavity fill time is unknown 流道形狀的影響並未考慮 The effect of runner geometry is not taken into account 模穴充填距離並未考慮, 故澆口位置只能純憑經驗. The flow distance in cavity is not taken into account. Thus, gate position must be decided purely by experience 鑄件形狀並未考慮 Casting shape is not taken into account 充填模式法 (Fill Pattern based approach) 什麼是“充填模式”?What is fill pattern? 怎樣才是好的充填模式 ?What is a good fill pattern? 怎樣才是好的充填模式 ? What is a good fill pattern? Good Fill Pattern? 怎樣才是好的充填模式 ? What is a good fill pattern? 決定充填模式後,下一步是…..After defining fill pattern the next is ... 哪一種流道形狀好 ? Which runner geometry? 請試描出下面兩種澆口的射出方向 ? Exercise show the likely flow direction as the metal flows out of the gate 任何問題 ? Any questions?