Permanent Mold Optimization Case Study Riser Size in Zinc Aluminum Alloy.pptVIP

下载本文档

3
0
约3.2千字
约 20页
2015-09-27 发布于重庆
举报
版权申诉

Permanent Mold Optimization Case Study Riser Size in Zinc Aluminum Alloy.ppt

1、原创力文档（book118）网站文档一经付费（服务费），不意味着购买了该文档的版权，仅供个人/单位学习、研究之用，不得用于商业用途，未经授权，严禁复制、发行、汇编、翻译或者网络传播等，侵权必究。。
2、本站所有内容均由合作方或网友上传，本站不对文档的完整性、权威性及其观点立场正确性做任何保证或承诺！文档内容仅供研究参考，付费前请自行鉴别。如您付费，意味着您自己接受本站规则且自行承担风险，本站不退款、不进行额外附加服务；查看《如何避免下载的几个坑》。如果您已付费下载过本站文档，您可以点击这里二次下载。
3、如文档侵犯商业秘密、侵犯著作权、侵犯人身权等，请点击“版权申诉”（推荐），也可以打举报电话：400-050-0827(电话支持时间：9:00-18:30)。
4、该文档为VIP文档，如果想要下载，成为VIP会员后，下载免费。
5、成为VIP后，下载本文档将扣除1次下载权益。下载后，不支持退款、换文档。如有疑问请联系我们。
6、成为VIP后，您将拥有八大权益，权益包括：VIP文档下载权益、阅读免打扰、文档格式转换、高级专利检索、专属身份标志、高级客服、多端互通、版权登记。
7、VIP文档为合作方或网友上传，每下载1次，网站将根据用户上传文档的质量评分、类型等，对文档贡献者给予高额补贴、流量扶持。如果你也想贡献VIP文档。上传文档

Permanent Mold Optimization Case Study Riser Size in Zinc Aluminum Alloy

* Permanent Mold Case Study Optimization of Riser Size Process Data Casting Alloy: ZA 12 Pour Temperature: 975°F Mold Material: 4140 Steel Mold Preheat: 450°F Tilt Time (0o - 90o) 25 Seconds (Reverse Tilt) Mold Spray: Cavity with Dycote 39 and risers with Dycote 6 Mold Back Mold Face Casting in Mold Riser pad on casting to limit shrink extent Proposed riser “Hole” in mold back for riser Fill point from pour cup Optimization Setup To optimize the riser size, we select one of the risers as a Geometric Design Variable and allow its height and its vertical size (scale) to vary independently. We next select a Constraint, which is a condition that causes a particular riser design to pass or fail. In this case, the constraint will be that no shrinkage porosity is allowed in the casting. Finally, we select an Objective Function, which will be to maximize yield (ratio of casting weight to poured weight), which will produce the smallest riser that will make a sound casting. Here, the riser pad, the riser, the “hole” in the mold and the pour point are all selected as a design variable. The height of this group of shapes is allowed to grow up to 30% or decrease by as much as 80%. The horizontal size is allowed to increase up to 10% or decrease by as much as 80%. The other riser is “linked” to the first riser. Since the design is symmetrical, there is no reason for the risers to be different, so the second riser is not an independent variable. Linking the risers means that they are forced to have the same shape as the optimization proceeds. A Material Density value of 1 is specified for the casting, which means that no shrinkage porosity (macroporosity) is allowed in the casting. Any riser designs which violate this constraint will be discarded. Finally, maximization of Yield is specified as the Objective Function. Optimization Process The optimization system runs a series of simulations, varying both the riser height and horizontal size in order to find th