冷绕成形螺旋弹簧回弹理论及数值模拟.pdfVIP

228 2011 ，47 （27 ） Computer Engineering and Applications 计算机工程与应用 螺旋弹簧冷绕成形与回弹的数值分析 雷 松，王时龙，冯治恒，萧 红，李小勇 LEI Song ，WANG Shilong ，FENG Zhiheng ，XIAO Hong ，LI Xiaoyong 重庆大学 机械传动国家重点实验室，重庆 400030 The State Key Laboratory of Mechanical Transmission ，Chongqing University ，Chongqing 400030 ，China LEI Song ，WANG Shilong ，FENG Zhiheng ，et al.Numerical analysis of cold coiling and springback for helical springs. Computer Engineering and Applications ，2011 ，47 （27 ）：228-232. Abstract ：The various parameters in the cold coiling process of helical springs produce great effect on the springback of the springs.Through the analysis of cold coiling and springback processes of helical springs ，the finite element computing models of that are established by employing the large non-linear finite element analytical software ABAQUS 6.8.The influenc- es of different values of tensile force ，different ratios of the mandrel diameter to the spring wire diameter ，and different pitch- es in the forming process ，to the springback respectively and the displacement changes of each node in the medium diame- ter after the springback are calculated.The simulation analysis shows that the values of tensile force have an important effect on the springback.The larger the values of tensile force ，the smaller the springback are.In the condition ，the stress of the spring wire is more stable and larger ，with the greater proportion of the plastic region in the cross-section of that.For the spring wire with a certain diameter ，the larger the mandrel diameter ，that is ，the greater the ratio of the mandrel diameter to the spring wire diameter ，the larger the springback is.When the mandrel diameter is certain ，the smaller the spring wire diame- ter ，the fewer the amounts of springback are ，with greater stress in the cross-section.On the other hand ，when the forming pitch is greater ，the stress of spring wire is more instable and the average stre