丙烯晴焊接方案(中英文).docVIP

26万吨/年丙烯睛装置焊接方案 工程焊接 Project weld 一 概况 General 26万吨／年丙烯腈装置，工艺管道11800延长米，折合243867吋／口，需现场制作的（除焚烧炉外）储罐11台，最大7000米最小300米。涉及焊接的材质现已知有10种。（除焚烧炉）分别是：Q235A、Q235B、15CrMo、CS、20、316L、316、304L、304、304SS。不锈钢焊接占的比例较大，焊接工作量主要集中在工程的中后期，加强管理，提高管道预制比例，严格工艺纪律，实现SECCO提出的一次焊接合格率96％，正点、高质量地建好丙烯腈装置。 Shanghai SECCO 900,000T∕A ethane Project and 260,000T∕A AN installation, process piping 11,800 extend meter, reduced 243,867 DB, request storage tank 11 stations which are manufactured in site (except for burning installation), the biggest storage tank is 7000 cubic meter, the smallest is 300 cubic meter. Materials which have been know refer to weld the biggest have 10 types. (except for burning installation) They are: Q235A, Q235B, 15CrMo, CS20, 316L, 316, 304L, 304, 304SS. SS weld’s proportion is rather big, weld amount of work mainly focus on the middle-back date of project, reinforce management, enhance the proportion of piping prefabrication, strictly strengthen process discipline, realize once weld percent of pass 96% which is by SECCO, complete AN installation well and high quanlity. 二 编制依据 Orgernization base. 5 国家及行业标准规范。 Standard and specification of country and craft. 6 《锅炉压力容器压力管道焊工考试与管理规则》国质检总局. “ Weld examination and management rules of boiler, pressure ressels and pressure pipling “quality inspection department of China. 7 《钢制压力容器焊接工艺评定》JB4708－2000 Weld process assessment of steel pressure ressels JB4708-2000. 8 《石油化工工程焊接工艺评定》SHJ509－88（可能有新版） weld process assessment of petrochemical project SHJ509-88 (may have new version) 9 《钢制压力容器焊接规程》JB／T4709－2000 Weld rule of steel pressure vessels JB /T4709-2000. 10 1)《石油化工立式圆筒形钢制储罐施工工艺标准》SH／T3530－2001 Process standard of construction of petrochemical vertical cylinder shape steel storage tanks SH/T3530-2001 2)《现场设备、工业管道焊接工程施工及验收规范》GB50236-98 Weld project construction and acceptance criterion of equipments in site and industry piping GB50236-98. 3)《工艺金属管道工程施工及验收规范》GB50235-97 Process metal piping project construction and acce